trailer brake control module installation

2010 F-150
Auxilliary Brake Control
Manual Table of Contents
TRAILER BRAKE CONTROL MODULE INSTALLATION
CONTENTS
INSTALLATION
Trailer Brake Control (TBC) Module
GENERAL PROCEDURES
Troubleshooting
WIRING DIAGRAMS
Relay Diagram
Schematic
Contents
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
Auxilliary Brake Control
1
INSTALLATION
Trailer Brake Control (TBC) Module
Item
Part Number
Description
1
N807658
2
—
3
2C006
Trailer Brake Control (TBC)
module bolt (2 required)
TBC module connector (part
of 14401)
TBC module
1 of 6
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
Auxilliary Brake Control
2
INSTALLATION (Continued)
NOTE: The trailer brake system is normally
installed at the assembly plant, however, the system
can be installed at the dealership but only if the
vehicle is equipped with the trailer tow option. This
option can be confirmed by verifying the presence
of both the 4-pin and the 7-pin connectors at the
rear of the vehicle as well as a receiver hitch. If the
vehicle is not equipped with these 3 items, then it is
not equipped with trailer tow and cannot have the
factory Trailer Brake Control (TBC) system
installed.
On those vehicles equipped with the trailer tow
option, the 14-way electrical connector for the TBC
module is attached to the back of the coin
bin/storage tray or taped to the 14401 harness
behind the driver side knee bolster near the OBDII
takeout. If the system is installed at the dealership,
the TBC module will be installed in place of the
coin bin/storage tray and the Instrument Cluster (IC)
must be configured to communicate with the TBC
module. Refer to the Wiring Diagrams manual,
Cell 95 Trailer/Camper Adapter and Cell 151
Component Location Views for connector and
wiring information. Refer to Programmable
Parameters in the Diagnosis and Testing portion of
this section for information on IC configuration.
8.
Remove the LH and RH floor console side trim
panels.
•
9.
Pull outward on the floor console side trim
panels to release the retaining clips.
Remove the instrument panel-to-floor console
finish panel.
•
Using a non-marring tool, gently pry
outward at the lower corners of the
instrument panel-to-floor console finish
panel to release the retaining clips.
Remove the LH center instrument panel trim
panel.
NOTE: Vehicles with selector lever in floor
console.
1.
Apply the parking brake.
2.
Place the selector lever in the 1 position.
3.
Position the steering wheel downward.
4.
Position the front seats forward.
5.
Remove the 2 floor console rear bolts.
6.
Position the front seats rearward.
7.
10. Remove the floor console finish panel.
Remove the LH floor console trim panel
pushpin retainer.
•
Lift the floor console finish panel upward to
release the retaining clips.
11. Remove the 2 floor console-to-instrument panel
bolts.
12. Open the floor console storage compartment
door.
2 of 6
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
Auxilliary Brake Control
3
INSTALLATION (Continued)
13. Remove the selector lever trim panel.
•
Lift the selector lever trim panel upward, at
the locations indicated, to release the
retaining clips.
19. Remove the LH center instrument panel trim
panel.
•
Pull the LH center instrument panel trim
panel toward the rear of the vehicle to
release the retaining clips.
•
If equipped, disconnect the electrical
connector.
20. Remove and save the two 7 mm bolts used to
secure the coin bin/storage tray.
21. Remove and discard the coin bin/storage tray.
22. Install the TBC.
14. Remove the 2 floor console front bolts.
15. Position the floor console rearward.
16. Remove the LH center instrument panel trim
panel lower bolt.
•
Connect the electrical connector.
•
Install two 7 mm bolts.
23. Install battery charge relay 8L8T-14B192-AA
and battery charge fuse 6E5T-14A094-BA, into
the power distribution box located under the
hood above the fan shroud. (See Relay
Diagram, Click Here)
NOTE: Always verify proper operation of the
electronic brake controller before towing a trailer.
The circuits for the electronic brake controller have
already been fused from the engine compartment
fuse box. If your trailer functions do not operate
properly, then DO NOT operate your vehicle until
corrections are made.
NOTE: Always check trailer and vehicle functions
(I.E., Stop, Turn Signal, Electric Brakes and
Running Lights) before operating your vehicle and
trailer.
Always unplug the adapter from the trailer tow
harness before unhitching.
If your trailer functions DO NOT operate properly,
DO NOT operate your vehicle until corrections are
made.
All Vehicles
17. Remove the 2 instrument cluster finish panel
screws.
18. Remove the instrument cluster finish panel.
3 of 6
NOTE: 1 Relay (8L8T-14B192-AA) & 1 Fuse
(6E5T-14A094-BA) has been provided with the
trailer tow kit for installation. This relay and fuse
must be installed to the relay box, located in the
engine compartment on top of the fan shroud, in
order for the trailer tow battery charge system to
function properly.
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
Auxilliary Brake Control
4
INSTALLATION (Continued)
Reprogram The Instrument Cluster
NOTE: The message center will display TBC
FAULT if it is receiving communications from the
Trailer Brake Control (TBC) module, but has not
been configured for a trailer brake system. If the
message center displays TBC FAULT and there are
no DTCs stored in the TBC module, follow these
steps to verify and/or modify the TBC module
programmable parameter in the Instrument Cluster
(IC).
24. Identify the vehicle using the normal Integrated
Diagnostic System (IDS) process.
35. Install the LH center instrument panel trim
panel lower bolt.
•
Tighten to 10 Nm (89 lb-in).
36. Position the floor console forward.
37. Install the 2 floor console front bolts.
•
Tighten to 10 Nm (89 lb-in).
38. Install the selector lever trim panel.
•
Press the selector lever trim panel down to
engage the retaining clips.
25. Select Programming and press the check box.
39. Close the floor console storage compartment
door.
26. Select Module Programming and press the
check box.
40. Install the 2 floor console-to-instrument panel
bolts.
27. Select Programmable Parameters and press the
check box.
•
41. Install the floor console finish panel.
•
28. Select Personality and press the check box.
29. Follow the on-screen directions.
NOTE: The scan tool will display either
EQUIPPED or NOT EQUIPPED to the left of
TBC-IC. Highlight TBC-IC.
30. If the IC needs to be configured for a trailer
brake system, choose EQUIPPED and press the
check box.
31. Carry out a self-test of the TBC module. Refer
to the Trailer Brake Control (TBC) Module
DTC Chart for any DTCs retrieved.
Tighten to 5 Nm (44 lb-in).
Push the floor console finish panel down to
engage the retaining clips.
42. Install the instrument panel-to-floor console
finish panel.
43. Install the LH and RH floor console side trim
panels.
44. Install the LH floor console trim panel pushpin
retainer.
45. Position the front seats forward.
46. Install the 2 floor console rear bolts.
•
Assemble Trim
Tighten to 10 Nm (89 lb-in).
47. Position the front seats rearward.
32. Install the LH center instrument panel trim
panel.
48. Position the steering wheel upward.
•
If equipped, connect the electrical connector.
49. Place the selector lever in the Park position.
•
Push the LH center instrument panel trim
panel toward the front of the vehicle to
engage the retaining clips.
50. Release the parking brake.
Troubleshooting
33. Install the instrument cluster finish panel.
34. Install the 2 instrument cluster finish panel
screws.
4 of 6
51. For Troubleshooting, Refer to Ford Workshop
Manual (WSM), Section 206-10 Diagnosis and
Testing.
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
Auxilliary Brake Control
5
INSTALLATION (Continued)
Wiring Diagrams
52. For Wiring Diagram(s), Refer to Ford WSM
Wiring Diagrams Section, Cell 95-1.
5 of 6
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo
2010 F-150
AuxilliaryBrakeControl
6
PDB-PIA 12A581 WIR ASY
6E5T-14A094-BA
TRAILER TOW BATTERY
CHARGE FUSE
le
hic
f Ve hicule
o
t
e
n
Fro t De V
n
Ava
8L8T-14B192-AA
TRAILER TOW BATTERY
CHARGE RELAY
Front of Vehicle
Avant De Vehicule
SEE VIEW "A"
21
9
VIEW "A"
8L8T-14B192-AA TRAILER TOW
BATTERY CHARGE RELAY
6E5T-14A094-BA TRAILER TOW
BATTERY CHARGE FUSE
N0108501
6 of 6
SKAL3J-19H332-AA
© Copyright Ford 2009 FoMoCo