PRESS BRAKE PRODUCTIVITY (&9&14, ‘HD‘ HEAVY DUTY

USA
‘HD‘ HEAVY DUTY
SUPPLEMENT
www.wilausa.com
PRESS BRAKE
PRODUCTIVITY
(&9&14,
ABOUT WILA
INTRODUCTION
ABOUT WILA
INTRODUCTION
INTRODUCTION
Our vision is simple but powerful: we live Press Brake Productivity!
Everything we do is driven by this vision and meant to make the sheet metal
industry more productive.
Be it our research and development to engineer new products or our manufacturing process to produce our
products, we always have the value and the benefits for the customer in mind.
Always looking for new opportunities, this time we focus on plate and the specific challenges this industry faces.
We proudly present the New Standard “HD” Heavy Duty line with a number of features addressing speed,
comfort and safety. We trust this innovative product line will make plate industry reach for a productivity level
second to none.
Hans Willemsen
Managing Director Wila B.V.
3
ABOUT WILA
PRODUCT INDEX
4
www.wilausa.com
1-888-696-9452
INTRODUCTION
3
NEW STANDARD ‘HD’ HEAVY DUTY TOOLING SYSTEM
6
NEW STANDARD ‘HD’ HEAVY DUTY CLAMPING
8
NEW STANDARD ‘HD’ HEAVY DUTY BOTTOM TOOL HOLDERS AND CROWNING
10
NEW STANDARD TOOLING
13
ACCESSORIES
15
More information on Press Brake Productivity: www.wilausa.com
5
PRODUCT INDEX
ABOUT WILA
PRODUCT INDEX
3*<89&3)&7)
NEW STANDARD ‘HD’ HEAVY DUTY TOOLING SYSTEM
“Gooseneck” shaped New Standard top tool with
E2M® making it extremely easy & safe to exchange.
New Standard top tool with E2M®, making it
extremely easy & safe to exchange.
CLAMPING
NEW STANDARD
NSCR-HD-II-HC-CNC-E2M-250/UPB Bottom Tool
Holder with Crowning with a max tonnage of
800 tons/m (269 tons/ft). Suitable for all OZU
V-dies with and without E2M®.
NSCR-HD-II-HC-CNC-E2M-250/UPB is connected
to the Press Brake with the UPB Universal
Press Brake principal which makes it easy and
fast to mount and align.
Pillars are optional and support wide bottom tools
to guarantee a save bending process.
6
Tx alignment of the NSCR-HD-II-HC-CNC-E2M-250/UPB
to adjust the centerline.
Hydraulic Lifting mechanism which makes it easy,
safe, and much faster to move bottom tooling with
E2M® bearings in and out.
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3*<89&3)&7)
NSCL-HD-II-HC/UPB is connected to the Press Brake
with the UPB Universal Press Brake principal which
makes it easy and fast to mount and align.
All New Standard BIU top tools can be used in
HD ‘Heavy Duty’ Tool Holder.
NEW STANDARD
CLAMPING
NSCL-HD-II-HC/UPB has a Guard with a safety
mechanism for save loading and unloading of
upper tools with E2M® bearings. In combination
with the Press Brake Productivity ToolStation the
movable arm of the ToolStation will lock and
unlock the Guard.
NSCL-HD-II-HC/UPB has max allowable
tonnage of 800 tons/m (269 tons/ft) with
a New Standard Adaptation for New
Standard Tooling with E2M®, SafetyClicks® or Safety pins.
NSCR-HD-II-HC-CNC-E2M-250/UPB has a Guard
with a safety mechanism for safe loading and
unloading of bottom tools with E2M® bearings.
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NSCL-HD-II-HC/UPB has a guard with a safety
mechanism for safe loading and unloading of
upper tools with E2M® bearings.
Bottom tool with E2M® bearings for fast, easy and
safe moving.
7
3*<89&3)&7)
NSCL-HD-II-HC/UPB
UPPER TOOL
HOLDERS
NEW STANDARD
NEW STANDARD ‘HD’ HEAVY DUTY CLAMPING
TYPE
PREMIUM
NSCL
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II
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HC

Equipped with the New Standard UPB fastening system for NSCL-HD
UPB

Standard
Upper tool holder
CNC-Deephardened surfaces

Tx adjustment for optimum centerline correction
Maximum load, head load or shoulder load respectively
HD
250/800 T/Mtr
#!$?1_
Cover strip with ruler

Guard E2M®, guard is equipped with a roll-out safety device

Optional
Guard E2M®-TS, this guard is equipped with a roll-out safety device that is operated by the ToolStation transport arm
8

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UPPER TOOL
HOLDERS
NEW STANDARD
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9
BOTTOM TOOL
HOLDERS
NEW STANDARD
NEW STANDARD ‘HD’ HEAVY DUTY BOTTOM TOOL HOLDERS AND CROWNING
TYPE
PREMIUM
PRO
Lower tool holders
OB


CNC-Deephardened surfaces
II / I

Hydraulic clamping and alignment
HC


Equipped with the New Standard UPB fastening system for NSCL-HD
UPB


Tx adjustment for optimum centerline correction


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800 T/meter
500 T/meter
!$?1_
!#?1_
alu
black
Standard
Maximum Load
HD
Cover strip with ruler

Guard
Optional
Manual clamping and alignment (E2M® not possible).

MC


CNC


E2M


B2


Ty


Guard E2M equipped with roll-out safety device


Guard E2M equipped with roll-out safety device operated by the transport arm on the Press Brake Productivity ToolStation

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Pillars for supporting the lower tooling

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Equipped with centrally adjustable crowning system
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adjustment
®
3dO]L`WTN7TQ_TYRQZ]:[email protected]"WM^Q_TYNW`OTYR2`L]O08 equipped with roll-out safety
B2 tang mounting to lower beam instead of UPB bolt-down
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TQ_SP_ZZWSZWOP]PcNPPO^ XX $¯TYbTO_S
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Guard
10
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NEW STANDARD
OB-HD-I-HC-E2M/UPB
OB-HD-II-HC/UPB
OB-HD-II-HC-E2M/UPB
OB-HD-I-HC-TY/UPB
OB-HD-I-HC-TY-E2M/UPB
OB-HD-II-HC-TY/UPB
OB-HD-II-HC-TY-E2M/UPB
NSCR-HD-I-HC-CNC-TY/UPB
NSCR-HD-I-HC-CNC-E2M/UPB
NSCR-HD-II-HC-CNC-TY/UPB
NSCR-HD-II-HC-CNC-E2M/UPB
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NEW STANDARD
BOTTOM TOOL
HOLDERS
OB-HD-I-HC/UPB
Example with B2 Tang
11
NEW STANDARD
CLAMPING
HYDRAULIC POWER PACK
3dO]Z`YT_38LYO38 HYDRAULIC POWER PACK FOR USE IN COMBINATION WITH CROWNING OR BOTTOM TOOL HOLDERS WITH E2M®
TYPE
REMARKS
383=
Manual operation A 3e;S
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Manual operation !A!3e;S^`[[WTPOL_!A
38 !.O`LWaZW_LRP
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PRICE
38 !3=O`LWaZW_LRP
Manual operation !A!3e;S^`[[WTPOL_A
38 !.O`LWaZW_LRP
7TYVPO_Z_SP.9.NZY_]ZW!A!3e;S&^`[[WTPOL_A
Extra hydraulic hose
Hose L=2.5 meter equipped with straight fitting and T-connection for bottom Clamping if necessary
Comments
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12
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NEW STANDARD
BIU-038
BIU-E2M-037
BIU-E2M-038
α=60°
α=60°
BIU-025
BIU-E2M-025
α=80°
TYPE
PREMIUM
Standard
[email protected]"

[email protected]"

[email protected]"
LENGTH
WEIGHT
E2M®
SAFETY-CLICK® SAFETY-PIN
MAX LOAD
KG
##
LBS
550 mm - sectioned

!?8_]

200 mm - sectioned
"
!
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200 mm
"
!

XX

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
#$
"
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
550 mm - sectioned
20.2

225 T/Mtr.
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
200 mm - sectioned
"
!

"!?Q_
[email protected]#!

200 mm
"
!

XX
XX
PRICE

[email protected] 
""
!
BIU-025/2

550 mm - sectioned
29.6
65.2

?8_]
[email protected] 
200 mm - sectioned
#
"

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BIU-025/6

200 mm
#
"


Optional
,[email protected]±^LYO!
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
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13
NEW STANDARD
TOOTLING
BIU-037
NEW STANDARD
A(#XX OZU-372
A(XX$"
OZU-373
α=60°
OZU-E2M-372
α=60°
OZU-E2M-373
TOOLING
NEW STANDARD
A(XX"
OZU-HD-374
OZU-HD-E2M-374
TYPE
A(!XX!$$
OZU-HD-375
α=60°
α=60°
OZU-HD-E2M-375
PREMIUM
Standard
:[email protected]"
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:[email protected]"
LENGTH
WEIGHT
E2M®
MAX LOAD
XX
KG
LBS
!$
255 mm
"
α=90°


XX
255 mm
"
25.6
"
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XX
255 mm
!$
$
!$
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XX
255 mm
"
58.2
"
"
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255 mm
98.9
$$$
PRICE
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α=90°
α=90°
α=90°
?8_]#?1_
α=90°
Optional
Above OZU’s
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14
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NEW STANDARD
A(XX"#"
OZU-HD-376
α=60°
NEW STANDARD
ACCESSOIRES
OZU-HD-E2M-376
TSU-033
LA-E2M
TYPE
LENGTH
?>@
XX
WEIGHT
KG
"
LBS
$
MAX LOAD
250 T/Mtr.
#?1_
REMARKS
PRICE
Adapter New Standard to American Style. Top tang with New
Standard Adaptation with safety pins. Bottom with American Style
adaptation with clamping bolts.
7(" XX
LA-E2M
2.0
-
Allows easy lifting and moving heavy OZU bottom tools that are
equipped with eye bolt holes within the press brake. Suitable for
any NSCL Clamping System. Comes with E2M® as standard and
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®
:[_TZYLWbT_S08 .
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1-888-696-9452
15
NEW STANDARD
HU-134
RU-005
RU-006
HU-E2M-134
ACCESSOIRIES
α=60°
α=60°
''
NEW STANDARD
TYPE
LENGTH
[email protected]
XX
WEIGHT
KG
LBS
$" $"
MAX LOAD
[email protected]
XX
$"
$"
500 T/Mtr.
[email protected] XX
9.2
!?8_]
PRICE
REMARKS
500 T/Mtr.
!#?1_
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adaptation with safety pins or with E2M® adaptation.
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XX
255 T/Mtr.
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#!?1_
:[_TZYLWbT_S08®.
HU-107
RU-007
TYPE
LENGTH
[email protected]"
XX
R
H
WEIGHT
KG LBS
6.6
RU-107
MAX LOAD
-
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XX$#
$XX
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XX
XX#
XX$
#
#
200 T/Mtr.
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28.5
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500 T/Mtr.
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28.5
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16
PRICE
REMARKS
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Radius inserts, CNC-Deephardened. Radius 25 - 50 mm / $#$!$
_ZMP`^POTYNZXMTYL_TZYbT_SSZWOP]_d[[email protected]"
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NEW STANDARD
CUSTOM MADE TOOLING
Aside from the before mentioned standard tools and accessories, we can supply Custom
Made tools which can be manufactured completely according to the customer’s needs.
These tools can be made in any of the tooling style executions and to the specific length
required, as well as with different methods of hardening. These tools can be equipped with
the E2M® bearing system.
It is also possible to segment the tools into the lengths desired by the
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(sections with a cut-out to accommodate parts with a reverse flange).
bending of box-shaped products.
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17
NEW STANDARD
ACCESSOIRIES
TOOLING
TOOLING
ACCESSOIRIES
PRESS BRAKE
PRODUCTIVITY TOOLSTATION
PRESS BRAKE PRODUCTIVITY TOOLSTATION
The Press Brake Productivity ToolStation has been specifically designed to safely change
and store heavy tooling.
Tool changing and storage operates perfectly in combination withh BIUs and
OZUs equipped with E2M® bearings. The loading arm, on which the
required tools are rolled back and forth, is attached to a heavy duty
uty guide
rail. This creates a very stiff and stable transfer arrangement that ensures
ower tool
perfect alignment between the loading arm and the upper and lower
ence
holders. This is needed in order to guarantee safety and convenience
when moving the tooling from the loading arm into the press brake.
ake.
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modules that can be connected to each other as required.
The Toolstation module is suitable for:
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(w x d)
18
www.wilausa.com
1-888-696-9452
www.wilausa.com
1-888-696-9452
19
USA
WILA USA
7380 Coca Cola Drive
Hanover, MD 21076
Phone: 443-459-5496
Phone sales: 1-888-696-9452
Fax: 443-459-5515
E-mail: [email protected]
www.wilausa.com
11012
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