PowerSports GT (PSGT) Doc. 48100 v1.0

PowerSports GT (PSGT) Polaris Part #48100
Not legal for sale or use in California on pollution-controlled vehicles.
Doc. 48100 v1.0
48100 PSGT POLARIS
48100 PSGT POLARIS
PARTS LIST
Your Powersports GT Polaris package should include the following items:
1. The PSGT Polaris Head Unit
8. Zip Ties
Part Number: 48100-1
9. Arm
Part Number: 30604-2
2. Diagnostic Harness
Part Number: 40400-103
TABLE OF CONTENTS
10. Ball/T-slot
3. HDMI Cable & Right Angle HDMI Adapters
Part Number: 30600-3
Part Number: 40400-100
Parts List.................................................... 2
Parts Description.....................................2-6
Physical Install: UTV.................................7-9
Installing Bully Dog Tune..................... 10-12
Uninstalling Bully Dog Tune................. 12-15
PSGT Polaris Monitoring............................ 16
Main Menu and Feature Setup.............. 19-34
Tuning.......................................................................................20
Data Logging.......................................................................20-23
Vehicle Diagnostics..............................................................23-24
Performance Testing............................................................24-26
User Options........................................................................27-33
Show Settings...........................................................................33
Update Device Software............................................................33
Change Vehicle/Engine.............................................................34
Polaris Monitoring for all Polaris Vehicles..................................16
Monitoring Available only for RZR UTV.....................................16
Monitoring Available with Additional Bully Dog Products........16
Sensor Docking Station........................ 35-36
Operating the PSGT Polaris................... 17-18
Updating the PSGT Polaris......................... 37
4
5
3
2
1
11. Ball/Stud and Hardware
4. microSD Card
5. microSD Card Reader
12. Power Wire
Important Warranty Information.............. 37
Part Number: 48100-98
6. Dielectric Grease
Display Screen Functions and Button Layout.............................17
Main Gauge Screen Options......................................................18
13. Battery Clamps
Part Number: 48100-97
7. Velcro
1
2
48100 PSGT POLARIS
The Diagnostic Harness
Head Unit
The main component of the PSGT is the head unit. It contains the screen and the buttons that allow you to access all of
the functions and features of the tuner.
The PSGT Polaris assembly connects to your vehicle through the diagnostic port, which is located either under the hood
or dash, depending on the vehicle. The Diagnostic Harness has a connection for the HDMI cable that plugs into the
back of the PSGT Polaris Head Unit. The illustration and numbered list below contain more information about the
other parts of this important piece of the PSGT Polaris assembly.
Front Side:
1
The PSGT Polaris head unit has seven
capacitive touch buttons. Capacitive
touch is a button style that is sensitive to
the presence of your finger. Capacitive
buttons do not need to be pushed, only
touched to activate. The front of the PSGT
Polaris head unit features a 2.4” LCD screen.
(the middle three buttons on the left are not
used)
1
Back Side:
1. T-Slot Mount Socket: Allows user to mount the PSGT Polaris
with different mounting.
4. Mini-USB port: This is the port used to connect the PSGT
Polaris to a computer with the included Mini-USB cable.
6
2
7
4
2
2. HDMI port
3. Micro SD card port: Houses the included Micro SD card which
stores information for the PSGT.
4
48100 PSGT POLARIS
PARTS DESCRIPTION
3
3
5
1. Diagnostic Harness: Connects to the vehicle diagnostic 5. HDMI Port: Connects the Diagnostic Harness to the
port.
PSGT Polaris Head Unit.
2. Power Wire Port: This port is not used for the PSGT
Polaris.
6. Future Peripherals: Not currently in use – may be
used to connect additional devices in the future.
3. Fuse: The adapter plug fuse protects the PSGT Polaris
from being damaged by unexpected power surges.
7. Pyrometer/Sensor Docking Station Port: Connects the
PSGT Polaris to optional sensors including pyrometers or
the Bully Dog Sensor Docking Station.
4. Power Switch: THIS IS CRITICALLY IMPORTANT
The user will notice that on the power switch, they have
two available options. The first is KEY, and the second
is BATT. It is important that the user will leave the
switch only on BATT, (unless directed otherwise in
this manual) as this is the only function will allow the
PSGT Polaris to work properly.
3
4
48100 PSGT POLARIS
Zip Ties
To ensure that the wiring on your PSGT Polaris does not make contact with working or heated parts of your engine, use
these zip ties to secure the PSGT Polaris wiring to safe portions of your vehicle engine compartment.
The HDMI cable connects the PSGT Polaris Head Unit to the Diagnostic Harness.Right Angle HDMI Adapters are included
for your convenience and can be used to redirect the HDMI cable coming out of the Data Plug.
48100 PSGT POLARIS
HDMI Cable and Right Angle HDMI Adapters
Arm, Ball/T-slot, Ball/Stud and Hardware
microSD Card
This included assembly is the standard mounting option for securing your PSGT Polaris Unit to your vehicle.
The microSD memory card holds all of the electronic files for the PSGT Polaris; the PSGT Polaris will not function if the
card is not installed. The card can also be removed from the PSGT Polaris Head Unit and connected to a computer via
the included card reader for periodic updates.
microSD Card Reader
In case your computer does not have an SD Card Reader port, you can plug your microSD Card into this device and then
plug it into a normal USB port in your computer to access the files for updating.
Power Wire
5
The Power Wire can only be used with the Razor 1000, as an option to run the PSGT when the user powers on the UTV.
4
3
2
1
Dielectric Grease
Dielectric Grease is a fluid used to protect the ports on your Head Unit and Diagnostic Harness.
Apply one or two drops to each port on the PSGT Polaris to ensure a firm connection.
Battery Clamps
These are used only by Polaris sled owners.
Velcro
Use velcro as a mounting option to secure the PSGT to your vehicle.
5
6
48100 PSGT POLARIS
Installation is simple, however, should you need help, Bully Dog Technical Support is open Monday-Friday 7am-6pm
Mountain Standard Time: 940-783-9916. Before calling in, first go to bullydog.com and select the "Chat with a Tech"
option under the Quick Links on the main page. Fill out ALL of the information boxes before calling in. For the most
recent quick install guide go to powersports.bullydog.com.
5. Use the Dielectric Grease to lube the ports on you Diagnostic Harness
block and then plug the HDMI Cable. (you can use the Right Angle HDMI
Adapters wherever they are most useful)
Make sure that the switch on the Diagnostic Harness is flipped to " BATT". (UNLESS
YOUR VEHICLE IS THE RZR 1000 in which case you should leave it flipped to KEY)
1. In your PSGT Polaris package, find the Diagnostic Harness.
48100 PSGT POLARIS
PHYSICAL INSTALL: UTV
6. Plug the remaining end of the HDMI Cable to the Head Unit.
2. On the block of the Diagnostic Harness, you will find a switch that can
either be flipped to "KEY" or "BATT". Make sure it is set to "BATT".
7. Secure the block assembly away from sources of heat and moving part,
then route the HDMI Cable wire to the desired mounting point with the provided Zip Ties.
8. This step is for RZR 1000 owners ONLY, if you are tuning a RZR 1000,
follow the install steps below. Otherwise, skip to the next step (9).
a. This is where we will use the Power Wire to wire the PSGT Polaris directly to
your vehicle.
b. First take out your front seat using the lever on the front.
3. Now plug in the Diagnostic Harness to your vehicle based on one of the
following locations shown below. (Use the plugin opposite of the block)
Vehicle
Engine Size
Location
Razor
Razor
Ranger
570, 800, 900
1000
900
Under the Dash
Under Front Hood
Under the Seat
4. Find the HDMI Cable and Right Angle HDMI Adapters in your PSGT
package.
7
48100 v1.3
8
48100 PSGT POLARIS
zzz
FAN
RELAY
EFI
RELAY
FAN
20A CB
EFI
20A
EPS
20A
LIGHTS
20A
FUEL
PUMP
RELAY
CHASSIS
RELAY
FUEL PUMP BRAKE LT
20A
20A
DRIVE
20A
Install Bully Dog Tuning (for installing preloaded tunes)
SPARE
5A
1. Make sure the Powersports tuner is plugged into your vehicle (ignition set to
“run”), press the menu button on the top left side of the display screen, select
“Tuning” on the Main Menu then select "Install Bully Dog Tuning".
SPARE
10A
SPARE
20A
Go Back
ACC.
20A
d. Ignore the other wires that run to the fuse box (don't unplug them). Remove
the fuse, insert the Power Wire and re-connect the fuse.
e. Make sure the Power Wire is secure, snap the fuse box cover back in place
and re-install your seat.
9. Connecting the PSGT Polaris and selecting vehicle
a. Connect the HDMI Cable to the PSGT Polaris Head Unit then insert the
provided microSD Card.
b. Switch your key to "on" without starting the vehicle to power up the PSGT
Polaris. Go to the main menu on the PSGT, scroll to the bottom and choose
"Change Vehicle/Engine", then find your vehicle model and year. If you cannot
find your vehicle, contact tech support. (940-783-9916).
Go Back
MAIN MENU
Update Device Software
Change Vehicle/Engine
Top
Go Back
‘11-’14 RZR UTV’s
Go Back
Tuning
Data Logging
Select
Top
Down
Select
Install Custom Tuning
Select
Down
2. After communicating with your vehicle, The PSGT will display a disclaimer screen.
Scroll down with the right side buttons to read the disclaimer, and then select
“Agree” if you wish to proceed.
DISCLAIMER
Are you the owner of this
vehicle? Have you read the
disclaimer and do you agree
to all of its terms and conditions?
Establishing communication
with the vehicle.
Top
More
To download this agreement
go to:
Top
www.bullydog.com/warranty.php
This is the final opportunity to
exit the download procedure
by pressing disagree.
AGREE
DISAGREE
Select
TUNE OPTIONS
Install BullyDog Tuning
DISCLAIMER
POLARIS
‘11-’14 RMK PRO
MAIN MENU
48100 PSGT POLARIS
INSTALLING BULLY DOG TUNE
c. Locate the "Fuel Pump" fuse using the diagram on the fuse box cover.
To read the full disclaimer,
visit www.bullydog.com,
click on "Product Warranty"
from the support tab then
select "Electronic Products
Warranty".
3. Make sure your engine isn’t running and select "Continue". You should see these
screens in the following consecutive order. DO NOT touch the key during install.
SHUTDOWN ENGINE
Loading Tuning 1
90%
LOADING
90%
Make sure Engine is Continue
not running before
continuing with download
DO NOT touch the key during this install process.
9
10
48100 PSGT POLARIS
REV LIMITER
Do You Want to Adjust
the Rev Limiter? - Y/N
CONFIGURING VEHICLE
Starting Download
Do not start engine
DOWNLOADING
Part 3
YES
NO
DOWNLOADING TOOL
5. If you have selected “Yes” use the up and down arrow keys to set your Rev
Limiter. Then select “Yes”. Otherwise, go to the next step.
Verifying Communication
CONFIGURING VEHICLE
48100 PSGT POLARIS
4. Once the Powersports tuner goes through the multiple download screens, you will
see a Rev Limiter screen. To adjust your Rev Limiter, select "YES".
INITIALIZING SECTION 2
Do not start engine
REV LIMITER
Using the Up/Down Arrows
Enter Desired Rev Limiter8800 RPM
Press Yes to Accept
Up
CONFIGURING VEHICLE
Yes
Starting Download
Do not start Engine
Down
DOWNLOADING
0%
Downloading Section 1
Do not start vehicle
6. Your tuner will now go through the following process screens.
PLEASE WAIT
BUILDING FILE... TUNE
38%
DOWNLOADING
Downloading Section 2
Do not start vehicle
DOWNLOADING TOOL
Verifying Communication
11
12%
Finished
Downloading Finished
Cycle Key Before
Starting Engine
CONFIGURING VEHICLE
INITIALIZING SECTION 1
Do not start engine
7. Once finished, cycle the key off then on. The Install Tuning process is complete.
12
48100 PSGT POLARIS
6. The PSGT will connect to the engine computer.
‣‣ You will see multiple loading screens displayed on the PSGT Polaris Head Unit.
The process of uninstalling the tune or “returning to stock” is very similar to the original
process of installing the tune because the PSGT actively reprograms the engine
computer. Go through this uninstall process before switching your PSGT to another
vehicle or if you want to return your vehicle to its stock un-tuned state.
‣‣ This process will take anywhere from 5 to 20 minutes.
DO NOT touch the key during this install process.
RETURN TO STOCK
This will remove tune files
from vehicle selected:
Detailed instructions
1. Turn the key on without starting the vehicle and plug in the PSGT Polaris.
3%
LOADING
DOWNLOADING TOOL
Verifying Communication
RESET
48100 PSGT POLARIS
UNINSTALL BULLY DOG TUNE
POLARIS RZR
2. Go to the Main Menu using the top left button.
GO
3. Select "Tuning".
4. Now scroll down and select "Uninstall Device".
Go Back
MAIN MENU
CONFIGURING VEHICLE
Go Back
Up
Install Custom Tuning
Data Logging
INITIALIZING SECTION 1
Do not start engine
Starting Download
Do not start engine
DOWNLOADING
Part 5
Up
Uninstall Device
Tuning
Select
TUNE OPTIONS
CONFIGURING VEHICLE
Down
Select
Down
5. You will now see a "RETURN TO STOCK" screen with 2 options to choose from.
‣‣ The "RESET" option will power your device off, then back on. (this will not
uninstall the tune)
DOWNLOADING TOOL
Verifying Communication
CONFIGURING VEHICLE
CONFIGURING VEHICLE
INITIALIZING SECTION 2
Do not start engine
Starting Download
Do not start engine
‣‣ Select the "GO" option to proceed with the uninstall.
RETURN TO STOCK
This will remove tune files
from vehicle selected:
RESET
DOWNLOADING
POLARIS RZR
GO
13
7. The PSGT will complete the uninstall download.
Downloading Section 1
Do not start vehicle
0%
DOWNLOADING
18%
Downloading Section 2
Do not start vehicle
14
48100 PSGT POLARIS
The following are gauges available for monitoring your vehicle engine performance.
Polaris Monitoring for all Polaris Vehicles
Finished
Downloading Finished
Cycle Key Before
Starting Engine
Speed
This option shows the current vehicle speed.
RPM
This option shows the number of revolutions per minute of the
engine.
Coolant (Coolant Temperature)
This option shows the coolant temperature.
8. Make sure to cycle the key OFF and back ON.
9. Check the status of the PSGT to make sure that its uninstalled.
a. Go to the Main Menu, scroll down and select "Show Settings".
MAIN MENU
Go Back
User Options
Up
Show Settings
Update Device Software
Select
Down
b. Check WD status; if it is "Locked to Vehicle" the pre-loaded Bully Dog tunes
are still installed, call technical support (940-783-9916). If it is "Unlocked from
Vehicle" the tune is uninstalled and your vehicle is back to its stock state.
Go Back
WD SYSTEM INFO
WD status:
Serial #:
HW version:
Memory:
SWa version:
SWb version:
Locked Tuning
KPOWERSPORTS
1.5
20BA18
2.0.0.7
0
Throttle (Throttle Position)
This option shows the throttle position measurement – it is
displayed as the percent open.
Intake Temp (Intake Temperature)
This option shows the intake air temperature.
48100 PSGT POLARIS
PSGT POLARIS MONITORING
a. Once finished, you will see a "Finished" screen.
Battery (Battery Voltage)
This option shows the current battery voltage.
Not available on all vehicles.
Monitoring Available only for RZR UTV
Injector PTO
Displays the duration of injection for the PTO cylinder.
Timing PTO
This is the final timing of the PTO cylinder.
Injector MAG (Not available on 570)
Displays the duration of injection for the MAG cylinder.
Timing MAG (Not available on 570)
This is the final timing of the MAG cylinder.
Monitoring Available with Additional Bully Dog Products A sensor docking station will allow access to even more monitoring options for Bully Dog customers. Accessing these
options however, is only possible after buying additional sensors and pyros depending on what the customer is most
interested in monitoring. The following features are available with the Sensor Docking Station part numbers 40383,
40384 and 40385. For further details see "Sensor Docking Station" section in this manual.
BD Pyro 1 & 2
Add a Pyro and Sensor Docking Station to get access to a pyrometer which measures exhaust gas temperagures (EGT's). Both Pyro 1 and
Pyro 2 measure exhaust gas temperature. The only difference between them is where the user mounts the temperature sensors.
BD Frequency Pulses
This gauge option shows the information from a pulsing type sensor, similar to an on-board speed sensor or another optional sensor that operates
on the 0-5kHz 5V pulse range. The port on the Bully Dog Sensor Docking Station for this gauge option is marked as FN.
Down
BD Temperature
Two wire temperature sensor used for measuring additional temperatures in the engine in correlation with a sensor that the user will
purchase separately.
BD AUX 1, 2 & 3
This gauge option shows the information from sensors connected to the 0-5V auxiliary inputs on the Bully Dog Sensor Docking Station.
The following feature is only accessible with the Sensor Docking Station part number 40385.
BD A/F Ratio 1 & 2
This gauge option shows the ratio of air to fuel. This provides the user with the ability to watch the AFR's.The O2 sensor, (available online)
will have to be purchased separately..
15
16
The buttons are also dynamic and will have different functions on each screen. Be
sure to pay attention to each screen to see if a label is provided for a certain button.
Information for individual button functions on certain screens is provided in this manual
when appropriate.
The PSGT Polaris has three different display styles for the user to choose from, each shown below. The user can also
change which parameters are displayed by pressing the bottom button to the left of the display screen, and then using
buttons to the right of the display screen to cycle through available parameters. Cycle to the next gauge by pressing the
bottom left button.
Menu
48100 PSGT POLARIS
The buttons on the PSGT Polaris are Capacitive Touch. This means that a light touch is
all that is needed to choose different options. You do not need to push hard or get the
buttons to move down or in for the PSGT Polaris to work.
Main Gauge Screen Options
RPM
Display Screen Functions and Button Layout
Baro
PSI
Menu
Gauges
Boost
Baro
5 12.0
180 6
PSI
RPMA
Gauges
17
FUNCTION 2: Use this button to switch between
FUNCTION 3: Use these buttons to navigate
gauges on the main display screen. It also functions as the "select" button when navigating
most menus.
the gauges available to display on your display
screen. Hold one button down to toggle between day and night mode
FUNCTION 4: Continuously hold the bottom left
FUNCTION 5: When the desired gauge is selected
button to change the Large Gauge style, there
are three different styles.
use the buttons on the right to change gauge
parameter.
°F
PSI
bsolute
PSI
RPM
Gauges
0 12.0
RPM
Display Style 2: This shows two parameters on
the lower half of the display, and a correlating
graph on the upper half which gives a visual representation of the selected parameters.
Display Style 1: This shows two parameters on
the upper half of the display, and then a graph
on the lower half which gives a visual representation of the selected parameters.
Menu
Menu
RPM
0 12.0
PSI
Gauges
FUNCTION 1: Press the top left button to enter the Main Menu, also use this button to exit menus.
Baro
RPM
48100 PSGT POLARIS
OPERATING THE PSGT POLARIS
Baro
0 12.0
RPM
PSI
Display Style 3: This shows four parameters on
the whole display, for users who don't wish to
use the graph. Select each parameter by touching the lower left button and cycle through available parameters using the buttons to the right of
the display screen.
18
48100 PSGT POLARIS
This section is a comprehensive explanation of the options available on the Main Menu. It includes detailed instructions
for features that require setup. All of the subsections in this part of the manual will appear in the order in which they are
displayed on PSGT Polaris Main Menu.
Go Back
MAIN MENU
Tuning
up
This feature is used to record engine performance over a period of up to 20 minutes. The results produced from using this
feature detail how your engine is running. The submenu contains four options.
Vehicle Diagnostics
Performance Testing
Install BullyDog Tuning
Install the preloaded PSGT tunes from Bully Dog to your vehicle engine. For comprehensive instructions, check the "Installing Bully Dog Tune" section.
Install Custom Tuning
This option is available only if the user decides to purchase a tuning package from a list of available dealers and manufacturers at bullydog.com. The dealer will provide tuning instructions with their custom tunes.
Uninstall Device
If the tune is already installed, this option will allow you to return to stock (basically uninstall the tune) or change certain
settings that can only be changed by writing a new tune to the ECM. To complete this step, see "UNINSTALL THE TUNE"
section.
Data Logging
Data Logging
Select
Tuning
DOWN
User Options
Show Settings
Update Device Software
Change Vehicle/Engine Tuning
Data Logging
Vehicle Diagnostics
Performance Testing
User Options
Show Settings
Update Device Software
Change Vehicle/Engine
Start
This will manually start your PSGT Polaris logging data.
Set Parameters
Choose up to eight different parameters that you want the PSGT
Polaris to monitor for your tracking preferences.
Set Trigger Values
These values function as triggers, or trip values that will tell your
PSGT Polaris to automatically begin data logging.
MAIN MENU
Set Parameters
Set Trigger Values
up
DOWN
Select
1. Select "Data Logging" from the Main Menu to find the Data Logging submenu. Select "Set Parameters" and then
"CONTINUE" on the following screen.
Go Back
NOTICE
DATALOG SETUP
Up
Speed and RPM will
always be datalogged
Set Parameters
NOTE: When you are in the Main Menu, use the right buttons
to scroll up and down the list. Use the bottom left button to
SELECT the highlighted option. Use the top left button to
Go Back to the Main Gauge screen.
Start
Go Back
To operate the Data Logging feature follow these steps:
Start
19
48100 PSGT POLARIS
MAIN MENU AND FEATURE SETUP
Set Trigger Values
Select
Down
CONTINUE
Parameters measure the output from different parts of your engine depending on
where they are located. They can be used to determine how well your engine is
performing.
20
48100 PSGT POLARIS
Go Back
NOTICE
SET PARAMETERS
Go Back
SET PARAMETER
5. Scroll up and down to choose the parameter that you want to set a trigger value to (same parameters from step 3)
and then choose "SELECT"(bottom left button). Now you can set the trigger value (right side buttons).
Go Back
Set Parameter 1
Set Parameter 2
Select
PARAMETER 1 SET
Speed and RPM will
always be datalogged
Down
Throttle
CLEAR PARAMETER
CONTINUE
Choose Parameter
Speed
Speed
0
SET TRIG VALS
Trigger 1 Set - Baro
20
Set Trigger 2
Down
Select
Select
Go Back
up
SET TRIG VALS
Set Trigger 3
Coolant
Intake Temp.
Go Back
Choose Value
Battery
Select
SET VALUE
6. You can set up to 3 different trigger values. To reset them, select the "Clear All Triggers" option on the bottom of
the "Set Trigger Values" menu.
MAIN MENU
Baro
Throttle
Go Back
Select
3. Set the parameter with the following gauge options.
Go Back
SET VALUE
48100 PSGT POLARIS
2. Select "Set Parameter 1". You can set up to 8 different parameters by scrolling through and selecting each one.
Up
Clear All Triggers
DOWN
Timing MAG
Timing PTO
Select
Injector MAG
Injector PTO
7. Once you have set the parameters and triggers, you can begin data logging. To manually start the Data Logging
function, return to the "Data Logging" menu by pressing "Go Back" then choose the "Start" option.
Manifold ABS
BD A/F Ratio 1
BD A/F Ratio 2
Go Back
BD AUX 1
DATALOG SETUP
BD AUX 2
BD AUX 3
Start
BD Temperature
BD Frequency
Set Parameters
BD Pyro 1
Select
Trigger Values decide when the PSGT starts recording the different parameters that
were set.
4. Return to the Data Logging menu by selecting "Go Back" and then select "Set Trigger Values".
Go Back
DATALOG SETUP
Set Parameters
Up
Down
8. If you have used the Data Logging function before, but have not saved your log, you will be asked if you want to
save previous logs. If not, the GT will begin the data log.
NOTICE
PLEASE WAIT
YES
PREVIOUS DATALOG
WAS NOT SAVED SELECT
YES TO SAVE
INITIALIZING MEMORY
Stop
DATALOG
99%
NOW LOGGING DATA
To End DataLog Press Stop
NO
Set Trigger Values
Select
21
22
48100 PSGT POLARIS
Stop
DATALOG
99%
16%
NOW LOGGING DATA
Go Back
PERFORMANCE TESTING
O1BD.DTA
Save COMPLETE
To End DataLog Press Stop
IMPORTANT NOTE: Most DTCs indicate a problem with the engine, not the PSGT or the
engine tune. To determine if the PSGT or tune is causing a DTC, follow these steps:
1. Uninstall the tune.
2. Drive the vehicle for about one week.
‣‣ If the DTC comes back during this time, there is a problem with your vehicle
and you should contact an OEM certified mechanic.
‣‣ If the DTC doesn’t come back during this time, proceed to the next step.
To view Data Logging results:
1.
2.
3.
4.
5.
Visit bullydog.com then find and select the "download" tab along the top of the main page.
Select "Datalogging Software" and click on the red underlined "Download Datalogging Software" link.
Once you have loaded this, open it up, and connect your PSGT SD Card.
From the DataLogger program, choose Menu, then click "Select Log Data".
Find and select your SD card files, and the data logged entry will now be available for playback.
Vehicle Diagnostics
Read and erase Diagnostic Trouble Codes (DTCs) from the engine computer. (The tune does not have to be installed to
use this function of the PSGT.)
To Read DTCs:
1. Go to the Main Menu (top left button) and highlight "Vehicle Diagnostics" (right button).
2. SELECT the highlighted option (bottom left button).
Go Back
MAIN MENU
Vehicle Diagnostics
User Options
Select
This feature offers the ability to complete a 1/4 Mile and 0-100 KPH performance tests. You can also download saved tests
from your PSGT Polaris to your computer and analyze it using the Bully Dog Performance Testing Software. The software
is available by free download from Powersports.bullydog.com.
This software allows you to download saved Performance Testing data from your PSGT Polaris to your computer and display the information as a graph for easy analysis. You will be able to get graphs and raw Excel data for: speed, RPM, horsepower, and torque. You can print drag racing time slips, save and rename tests, and download up to 20 tests from your
PSGT Polaris at one time. Visit www.bullydog.com/performance_testing.php to download this free software
To access these "Performance Testing" features, select the "Performance Testing" from the Main Menu, read the "Disclaimer" screen and select "YES" (top right button).
MAIN MENU
Vehicle Diagnostics
Establishing communication
with the vehicle
3. The PSGT will check for DTCs. If DTCs are detected, the PSGT will display them
on the screen. If the PSGT reports an “Error reading codes,” contact technical
support.
4. If no DTCs are found, the PSGT will display a message that no codes are present, you may also erase trouble codes.
5. To exit, press Go Back (top left button).
Go Back
DTC
Diagnostic Trouble Codes
Erase DTCs
There are no DTCs detected
Up
Performance Testing
User Options
Select
Down
What to do if DTCs are detected:
Performance Testing
Go Back
Go Back
Up
Performance Testing
3. Reinstall the tune.
4. Drive the vehicle for about one week.
‣‣ If the DTC comes back while the tune is reinstalled, contact Bully Dog
technical support.
48100 PSGT POLARIS
9. Once you have finished data logging, select "Stop" (top left button). The PSGT will automatically save your data
log information.
Down
Go Back
DISCLAIMER
Not to be used on Public Roads
Use only on a closed circuit
course By pressing YES you are
accepting fully responsibility
Be safe, smart, and always obey
the law
Up
Down
Performance Test
Note: This is a Speed Sensitive Performance Test
Once this test is begun, the PSGT Polaris will show instructions to first bring the vehicle to a stop. Once the vehicle
is at zero miles per hour, the test is ready. The test will automatically start once the vehicle begins to move.
1. Choose "Performance Test" from the "Performance Testing" menu.
2. Once the screen reads "TEST STARTS WHEN VEHICLE READS SPEED", you can begin the performance test.
• Write down the code number and any description that is displayed. (It is a good idea to discuss any codes that are
detected with an OEM certified mechanic.)
23
24
48100 PSGT POLARIS
MAIN MENU
Vehicle Diagnostics
PLEASE WAIT
Up
INITIALIZING MEMORY
Performance Testing
User Options
Down
Select
Go Back
Go Back
32
MPH
RPM
2769
RPM
Distance
101
FT
60 feet
3.3
SEC
1/8 mile
Select
TESTING
SEC
60 feet
50.4 SEC
0-60 mph
20.3 SEC
1/8 mile
36.3 SEC
1/8 speed
75 MPH
1/4 mile
45.6 SEC
1/4 speed
65 MPH
Up
Save Test data to SD card
Fastest Times
Down
1. Choose "Performance Test results" from the "Performance Testing" menu. Your logged results will be displayed.
Go Back
Do you want to SAVE?
60 feet
50.4 SEC
0-60 mph
20.3 SEC
1/8 mile
36.3 SEC
1/8 speed
75 MPH
1/4 mile
45.6 SEC
1/4 speed
65 MPH
YES
NO
• Save Test data to SD card
Go Back
PERF TESTING
Performance Test
1. Choose "Performance Test results" from the "Performance Testing" menu. Once on the next screen you can choose
to save your performance test results for review at your leisure.
Up
Go Back
0-100kph Test
Performance Test results
Select
TEST STARTS WHEN
VEHICLE READS SPEED
Go Back
Up
Performance Test results
Save Test to SD card
2. Once the screen reads "TEST STARTS WHEN VEHICLE READS SPEED", you can begin the 0-100kph test.
PERF TEST
PERF TESTING
0-100kph Test
Down
1. Choose "0-100kph" from the "Performance Testing" menu.
Go Back
27
KPH
2580 RPM
1.5
SEC
TESTING
25
Performance Test results
• Performance Test Results
TEST RESULTS
• 0-100kph Test
Go Back
3. When you have completed the performance test, you may save
your results to your SD card using the "Save Test data to SD
card" option for review at your leisure. Read the "Save Test data
to SD card" section for instructions on how to do this.
PERF TESTING
Select
3. When you have completed the performance test, you may save your results to your SD card using the "Save Test
data to SD card" option for review at your leisure. Read the "Save Test data to SD card" section for instructions on
how to do this.
Speed
Go Back
48100 PSGT POLARIS
Go Back
Select
Down
FASTEST TIMES
60 feet
50.4
SEC
0-60 mph
20.3
SEC
1/8 mile
36.3
SEC
1/8 speed
75
MPH
1/4 mile
45.6
SEC
1/4 speed
65
MPH
• Fastest Times
1. Choose "Fastest Times" from the "Performance Testing" menu. Your fastest logged results will be displayed.
Go Back
FASTEST TIMES
60 feet
50.4
SEC
0-60 mph
20.3
SEC
1/8 mile
36.3
SEC
1/8 speed
75
MPH
1/4 mile
45.6
SEC
1/4 speed
65
MPH
26
48100 PSGT POLARIS
9. Choose the desired backlight percentage (right buttons).
Set personal preferences on the HDGT.
Adjust Backlight
1. Adjust the brightness of the screen; separate settings are available for day and
night modes.
10.The screen brightness will change to demonstrate the backlight percentage option
that is displayed.
Go Back
DAY THEME
2. Go to the Main Menu (top left button).
Up
Backlight level: 80%
3. Highlight User Options (right buttons).
Go Back
MAIN MENU
Performance Testing
Select
Up
Show Settings
Down
11.It is possible to exit without changing the setting. To exit, press Go Back (top left
button).
User Options
Select
48100 PSGT POLARIS
8. SELECT the highlighted mode. (bottom left button).
User Options
12.To set the currently displayed backlight percentage, press SELECT (bottom left
button).
Down
4. SELECT the highlighted option (bottom left button).
13.The PSGT will automatically return to the previous screen.
5. Highlight Adjust Backlight (right buttons).
6. SELECT the highlighted option (bottom left button).
Go Back
USER OPTIONS
Adjust Backlight
Set Background Theme
Select
Down
7. Highlight the theme you wish to adjust (right buttons). The screen will display the
highlighted mode. The current backlight setting for the highlighted mode will be
displayed at the top of the screen.
Go Back
BACKLIGHT
Go Back
Backlight level: 100%
Backlight level: 60%
Day Theme
Day Theme
Night Theme
Select
27
BACKLIGHT
UP
Night Theme
Down
Select
28
48100 PSGT POLARIS
5. Highlight the mode you wish to adjust (right buttons).
‣‣ The screen will display highlighted mode.
Change the color theme; separate settings are available for day and night modes.
Choose from eight preset color themes or create your own customized color theme.
Go Back
DAY THEME
Go Back
DAY THEME
Redlight
Redlight
Bluelight
Select
Go Back
Down
Greenlight
Select
Go Back
Up
Select
Go Back
DAY THEME
RedNeg
RedNeg
Select
Go Back
Up
Select
Down
HyperBlue
Select
Go Back
Up
Down
MonoNeg
Select
Go Back
Up
Custom
Select
Selecting a Color Theme
1. Go to the Main Menu (top left button).
2. Highlight User Options (right buttons).
Up
Down
Up
Up
User Options
Show Settings
3. SELECT the highlighted option (bottom left button).
4. Highlight and select Set Background Theme (right
buttons).
Go Back
Down
USER OPTIONS
Adjust Backlight
Up
Select
29
Go Back
Up
Down
DAY THEME
Up
GreenNeg
RedNeg
MonoNeg
Down
Down
Select
8. SELECT the highlighted theme (bottom left
button).
‣‣ If a preset color theme is selected, the
PSGT will automatically return to the
previous screen.
Go Back
DAY THEME
SpiderNeg
Up
Custom
‣‣ Additional steps are required to set a
customized theme, see the next section.
Down
Select
Creating a Custom Color Theme
1. Follow the steps listed in the previous section to select a custom background
color theme.
2. Change the background color (right buttons).
‣‣ The screen with display a preview of each color option.
3. To set the currently displayed color and advance to the next screen, press
SELECT (bottom left button).
‣‣ It is possible to exit without changing the setting. To exit, press Go Back (top
left button).
Go Back
CUSTOM THEME
Use arrows to change background color:
Up
GRAY
Set Background Theme
Bully Dog SENSOR settings
GreenNeg
Select
MAIN MENU
Performance Testing
DAY THEME
HyperBlue
Down
Select
Select
Go Back
Greenlight
DAY THEME
SpiderNeg
Go Back
7. Highlight the desired color theme.
‣‣ The screen will display the highlighted color theme.
Down
Custom
Down
6. SELECT the highlighted mode (bottom left button).
DAY THEME
GreenNeg
SpiderNeg
Down
Up
RedNeg
DAY THEME
MonoNeg
MonoNeg
SpiderNeg
Bluelight
GreenNeg
Down
DAY THEME
Greenlight
DAY THEME
HyperBlue
HyperBlue
GreenNeg
Up
Bluelight
DAY THEME
Greenlight
Go Back
‣‣ The current color theme for the highlighted mode will be displayed at the top
of the screen.
48100 PSGT POLARIS
Set Background Theme
Select BACKGROUND COLOR
Go Back
CUSTOM THEME
Use arrows to change background color:
Up
Select BACKGROUND COLOR
CUSTOM THEME
Use arrows to change background color:
Up
BLUE
GREEN
Down
Go Back
Down
Select BACKGROUND COLOR
Down
30
48100 PSGT POLARIS
Change the settings for sensors connected to the Bully Dog Sensor Docking Station.
‣‣ The foreground color affects the text and directional arrows on the screen.
5. To set the currently displayed color and advance to the next screen, press
SELECT (bottom left button).
‣‣ It is possible to exit without changing the setting. To exit, press Go Back (top
left button).
Go Back
CUSTOM THEME
Use arrows to change foreground color:
Up
BLACK
Select FOREGROUND COLOR
Go Back
CUSTOM THEME
Use arrows to change foreground color:
Go Back
Up
Use arrows to change foreground color:
GREEN
Down
Select FOREGROUND COLOR
CUSTOM THEME
Up
WHITE
Down
Select FOREGROUND COLOR
Down
6. Change the border color.
‣‣ The screen will display a preview of each color option.
Use arrows to change border
color:
Up
BLACK
Select BORDER COLOR
Go Back
CUSTOM THEME
Use arrows to change border
color:
Up
GREEN
Down
Select BORDER COLOR
Go Back
CUSTOM THEME
Use arrows to change border
color:
Up
Neg
Down
Select BORDER COLOR
Down
If a color has been selected for one option (background, foreground or border), it will
not be available for the other options. For example: If the background is green, then
green will not be displayed for the other options until the background is changed to a
different color.
31
US/Metric Units
Choose between U.S. Standard and metric unit systems; every vehicle parameter and all
other information displayed by the PSGT will be affected by this setting
1. Go to the Main Menu
(top left button).
2. Highlight User Options (right buttons).
3. SELECT the highlighted option (bottom left button).
5. SELECT the highlighted option (bottom left button).
8. To exit, press Go Back (top left button).
CUSTOM THEME
http://www.bullydog.com/product_listing.php?prodlist=Pyrometer
4. Highlight US/Metric Units (right buttons).
7. To set the currently displayed color and advance to the next screen, press
SELECT (bottom left button).
‣‣ The PSGT will go back to the background color (step 2) and the cycle will
continue until you exit the CUSTOM THEME menu.
Go Back
For more information about the Sensor Docking Station, contact a Bully Dog dealer or go
to:
6. Highlight the desired unit system (right buttons).
‣‣ The current setting will be displayed at the top of
the screen.
‣‣ It is possible to exit without changing the setting.
To exit, press Go Back (top left button).
7. To change the setting to the highlighted option,
press SELECT (bottom left button).
8. To exit, press Go Back (top left button).
Go Back
48100 PSGT POLARIS
Bully Dog SENSOR Settings
4. Change the foreground color (right buttons).
‣‣ The screen will display a preview of each color option.
MAIN MENU
Performance Testing
Up
User Options
Show Settings
Select
Go Back
Down
SET UNITS
US Standard
US Standard
Metric
Select
Go Back
Down
SET UNITS
US Standard
US Standard
Up
Metric
Select
32
48100 PSGT POLARIS
Go Back
Reset the PSGT user options.
Performance Testing
1. Go to the Main Menu
(top left button).
Change Vehicle/Engine
MAIN MENU
Up
User Options
2. Highlight User Options
(right buttons).
Show Settings
Select
3. SELECT the highlighted option (bottom left button).
4. Highlight Reset to System Default (right buttons).
5. SELECT the highlighted option (bottom left button).
6. Press Yes to confirm the reset (top right button).
‣‣ It is possible to exit without resetting the PSGT.
To exit, press NO (bottom right button) or Go
Back (top left button).
Go Back
Change Vehicle/Engine
Down
SYSTEM RESET
Selecting YES will reset device
to original settings.
Are you sure you want to do so
at this time? ( for YES)
This is how the user changes the vehicle type they are using. When installing the PSGT, select whichever make and model
of recreation vehicle you are operating so the device can calibrate to your machine correctly.
YES
Specify the vehicle engine type.
IMPORTANT NOTE: The correct vehicle MUST be selected for the functions to work
properly.
To Change the Vehicle/Engine:
1. Go to the Main Menu
(top left button).
NO
2. Highlight Change Vehicle/Engine
(right buttons).
3. SELECT the highlighted option (bottom left button).
7. The PSGT will reboot.
4. Highlight the correct vehicle/engine type (right
buttons).
RESETTING
5. SELECT the highlighted option (bottom left button).
Device is now reset.
Go Back
Show Settings
The Show Settings screen will show you information: device serial, whether it is locked or unlocked, ECM serial number
and software version. Scroll through using the right side buttons.
Go Back
WD SYSTEM INFO
WD status:
Serial #:
HW version:
Memory:
SWa version
SWb version:
Unlocked from vehicle
311440E1e0001
1.5
20BA18
2.0.0.7
0
Down
Go Back
VEHICLE INFO
TechMode:
NO
Application: POLARIS RZR
Vehicle:
Polaris
ECU Serial #:
Part #:
UP
‣‣ To exit without changing the vehicle type, press
NO (bottom right button) or Go Back (top left
button).
9. The PSGT will load the vehicle files and reboot.
‣‣ Do NOT interrupt the PSGT during this process.
Up
Change Vehicle/Engine
Select
Go Back
VEHICLES
POLARIS
7. SELECT the highlighted option (bottom left button).
8. Press YES to confirm the file and continue (top right
button).
MAIN MENU
Update Device Software
6. Highlight the correct engine type/year (right
buttons).
Rebooting...
48100 PSGT POLARIS
Reset to System Default
SKIDOO
Select
Go Back
Down
POLARIS
‘11-’14 RMK PRO
Up
‘11-’14 RZR UTV’s
Select
Update Device Software
This option will update the software on the PSGT Polaris itself from the files on the Micro SD card. This is an important
final step to the update process.
33
34
P1
P2
AN1
Y+ R- Y+ R- + -
AN2
AN3
+ - + -
F +5v
OUT
The Bully Dog Sensor Docking Station offers an unparalleled glimpse into the health of your vehicle. This accessory for the
Powersports GT product lines makes it easy to install aftermarket sensors onto a vehicle and then display those sensor
values on your Powersports GT. The Sensor Docking Station supports a multitude of different sensor types including: exhaust temperature sensors, pressure sensors (oil pressure or boost), speed sensors and temperature sensors (transmission
temp, air intake temp plus Air/Fuel with part number 40385).
IN
48100 PSGT POLARIS
Port Locations and Typical Sensor descriptions
48100 PSGT POLARIS
SENSOR DOCKING STATION
Dock Locations
Sensor Docking Station Kit
Part #40383
P1 and P2: Pyrometer docks
Y+: Positive yellow wire on Bully Dog Pyro
R-: Negative red wire on Bully Dog Pyro
AN 1, AN 2 and AN 3: Analog sensor docks
Sensor Docking Station Kit with Pyro
Part #40384
+: Signal wire in from sensor
-: Optional ground
F/IN: Frequency pulse sensor dock
+5V/OUT: 5 volt supply - Signal out
Typical Sensors
P1 & 2 (Pyrometer)
Sensor Docking Station Kit for Air/Fuel
Part #40385
• Bully Dog Type K Thermocouple
AN 1, 2 & 3 (Analog 1-3)
• Manifold Pressure
• Oil Pressure
• Barometer
• Other 0-5 volt three-wire sensors
F IN (Frequency In)
• Engine RPM
• Vehicle Speed
• Output Shaft Speed
• Other 5 volt and 5000 Hertz
pulse output sensors
35
+5V OUT (Temperature)
• Transmission Temp
• Oil Temp
• Intake Air Temp
• Ambient Air Temp
• Other 0-5 volt two-wire sensors
OXYGEN (Air/Fuel Ratio)
Only available on part #40385.
• Bosch LSU 4.9 wideband O2 sensor
• Bully Dog part #40388
36
48100 PSGT POLARIS
IMPORTANT WARRANTY INFORMATION
PowerSports GT Warranty
A new PSGT Polaris is covered for one year after the date of purchase. This warranty covers repairs for factory defects; it
does not cover accidental damage or reset services. For pricing information and assistance in having a damaged PSGT
Polaris unit repaired, contact technical support.
You can find more specific warranty information at the following page on the Bully Dog website:
http://www.bullydog.com/warranty.php
CONTACTING TECHNICAL SUPPORT
Technical Support is open Monday-Friday, 7 a.m. – 6 p.m., Mountain Standard Time.
The phone number to contact technical support is (940)783-9916.
You should have all of the following items available when contacting technical support:
• Your PSGT Polaris tuner
• Your vehicle
• A computer with internet access
• Chat with a Tech information filled out. (Find the Quick Links at bullydog.com on the main page and click on "Chat With a Tech". Fill out
all of this information boxes before calling Technical Support.)
37
`