Company Profile . Corporate Office:

.
Company Profile
Corporate Office: T.K Bhaban,13 Kawran Bazar, Dhaka – 1215, Bangladesh
Phone: 88 02 8114534, 9135039. Fax: 880 02 8141050.
Website: www.mfgbd.net. E-mail: [email protected] net
Registered Office: 331, Tongi Diversion Road, Moghbazar, Dhaka – 1217, Bangladesh
Phone: 88 02 9338114, 9337058, 8311885, 9344061. Fax: 880 2 9337059
E-mail: [email protected] net,[email protected] net.
Factory Address: Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh
Phone: 88 02 7641772-3, 7671856, 7672771, 7642242 Fax: 880 2 7641773
E-mail: [email protected] net, [email protected] net, [email protected] net
1
Your apparel partner……….
2
Company’s viewpoint
It is a moment of rejoice to introduce ourselves to our clients and
patrons. We believe whatever we have achieved; its credits should
be directed toward our clients.
We instigated our journey in 1998 with a vision of becoming the
most recognized knitwear manufacturer of the country as well as to
take the widely known reputation of BANGLADESH as a global
clothing leader to a new high by offering the best blend of quality
and efficiency.
We have expanded its capacity, developed a skilled management
team, workforce, and integrated sophisticated technologies in order
to become globally competitive. Therefore, when many struggle to
survive in post-MFA world; our business in fact enjoying a healthy
growth.
Our painstaking efforts to reengineer each steps of our value
chain— procurement, production process & planning, workforce
productivity & efficiency, technologies—and turned them into core
competencies have paid off.
Focusing solely in knitwear apparel lines, we have adopted a
structure by reengineering its value chain to deliver high quality
products in shorter lead time with flexibility in order size.
Moreover, having endless efforts to ensure internationally accepted
employment practice, our clients recognize us as a partner to
protect their value system and images among final consumers.
3
Name of the Composite Plant
Sister organizations
: Micro Fibre Group.
Year of Establishment
: 1998
Certified Achievement
: ISO 9001:2000, (Certified), Oeko-Tex Standard 100 (Certified)
Manufacturing products
: Export oriented knit fabrics and readymade garments
Name of the Contact Persons
: M. S. Zaman, B. Sc. Tech. (Textile), PGDIM (BIM) – Managing Director
Amirul Haque, B. Sc. Tech. (Textile) – Executive Director.
: Micro Fibre Ltd, Liberty Knitwear Ltd., Midland Knitwear Ltd, Orient
Chem.-Tex Ltd. A One polar Ltd, Tangon Garments Ltd.
Dr. M.K Zaman, MSC (Holland) MBA – Finance Director.
Corporate Office
: T.K Bhaban, 13, Kawranbazar(10th Floor),
Dhaka – 1215, Bangladesh
Registered Office
: 331, Tongi Dioversion Road,
Moghbazar, Dhaka – 1217, Bangladesh
Factory Address
: Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh
Telephone Numbers
: 8114534, 9135039 (C.O).9337058, 9338114, 9344061, 8311885 (H.O.)
7611772-3, 7601856, 7602771, 7612242, 7616081 (Factory)
Mobiles
: 01711-530517 (M.D), 01819-214648, 01713-034617 (E.D)
01713-001607 (G.M-Production), 01713- 011112
Fax
(Merchandising Manager)
: +880-2-9337059, 8315924, 8141050 (H.O.)
+880-2-7611772, 7611773, 7601856 (Factory)
E-mail Address
: [email protected] net (E.D), [email protected] net (G.M), [email protected] net (A.G.M)
Total Employees
: 5350 (Five thousand three hundred fifty)
Number of units
Total area
: 4 (Four) units
Part-A
Part-B
Part-C
Part-D
: 7.00 acres
Corresponding Bank
: 1) United Commercial Bank Limited
:
:
:
:
Garments unit – 1, 2
Knitting unit-1, 2
Dyeing unit-1, 2, 3
Printing unit
Bangshal Branch, 32/3 Malitola Road
Dhaka, Bangladesh
2) Prime Bank Limited
Gulshan Branch, Plot #1, Road#109,
CEN(H), Gulshan Aveneue,
Dhaka, Bangladesh.
3) Shahajalal Islami Bank Ltd.
Kawran Bazar Branch.
TK Bhabon(1st Floor),
Dhaka, Bangladesh.
4
Our journey of progress
We commenced its operation in 1998 by setting up Micro Fibre Ltd. It
achieved quick successes because of its entrepreneurs’ long
experience & involvement in this industry.
Anticipating the new requirements of apparel manufacturing like shorter
lead time & flexibility in production, we located itself in Fatullah,
Narayangonj, a port-adjacent textile & apparel manufacturing hub of
Bangladesh, along with installing sophisticated technology & machineries.
As a result, we successfully have secured reputed retailers of US and EU in
its clientele. We take a lot pride that it is serving most of its clients
through a lasting & trusted relationship.
To turn over volume order, we expanded its capacity continuously and
now have reached around 43 thousand pieces per day in garments
manufacturing and around 30 tons of fabrics per day.
We have initiated the process to get certification from highly recognized
ISO 9001-2000 and Oeko-Tex Standard 100.
5
Products
We are specialized on Polo Shirt, Sweat Shirt and Ladies rib tops. Ours
product range covers basic & fancy polo shirt, sweat shirt, T-shirt, as well
as men’s, kids and ladies knitwear garments.
Following the dictate of the fashion trend, we have improvised its
technologies, broadened its raw-materials sources and trained its
workforces.
The result is superior garments, which offer consumers variety in terms
of materials, forms, style and ultimately, the superior experience. As an
instance, we produced knitwear using fabrics like Viscose, Viscose Lycra,
Suplex, Coolmax, 100% Polyester and Cotton Lycra, Core Spun Fabric
those are some of the name we have been serving every possible
knitwear requirements of some the world’s top retailers over a decade.
That’s why we have the experience to work with wide scope in materials
and accessories in knitwear.
6
Product details
Ready-made Garments
Polo Shirt (Basic/ Fancy)
T-Shirt (Basic/ Fancy))
Sweat Shirt & Sweat Pant
Ladies Wear
Children Item
Sports Wear
Fabrics
Single Jersey (S/J)
S/J with Lycra Alternate/Full Feeder
Heavy Jersey
Automan Jersey
Honeycomb Pique
Lycra Pique
Diamond Pique
Single Lacoste
Double Lacoste
1 X 1 RIB
2 X 2 RIB
1 X 1 RIB with Lycra
2 X 2 RIB with Lycra
Flat Back RIB
Irregular RIB
Interlock
Interlock Double Lacoste
Fleece
Frence Terry
Herringbone
Thermal/ Or Waffle
Yarn Dyed
7
Capacity
As composite apparel manufacturer, we stretched from knitting,
dyeing, finishing to garments manufacturing. We have expanded
both of its textile and garments divisions in a judicious manner so
that it can offer both high volume and variety in capacity.
Its Dyeing unit has a capacity of 30 tons per day. This unit
features superior machineries like Suntex finishing line, Stenter &
Ferraro Compactor which ensures perfect dying quality in both tube
and open-width variety.
On the other hand, the capacity of finishing unit is around 35 tons
per day. We can guarantee high quality and variety in fabrics
production because of its usage of world renowned machineries of
Suntex finishing line, Stenter & Ferraro Compactor which ensures
perfect finishing quality in both tube and open-width variety.
Turning over volume orders of high street retailers and do it in
reasonable good time require a capacity build-up. Therefore we
have been also increasing the garments-manufacturing capacity
over the years. In 2004, it exported around 10, 00,000 pieces of
garment per month. This capacity will reach more than
20,00,000 pieces target at the end of 2010 after the completion
of its ongoing expansion plan.
8
Design & Development
We launched its product design & development division at the
beginning of 2005 by remodeling its sampling division and is looking
forward to get it fully functional in 2006 in terms of offering its own
range of designed products. Headed by a foreign expert, this fullfledged section is delivering exactly the right samples as per clients’
requirement.
Working with the clients closely, from an initial sketch or original
sample to the development of a range of counter samples, it ensures
value for clients.
Its designers, all trained in reputed foreign & local institution, blend
their skills with inputs of ever-changing global fashion trend.
And as a team, they develop ours own collection of knitwear apparels,
along with, turn over the client’s sampling request.
9
Quality control & assurance
Throughout its ten years of operation, we have honed its Quality
Control System, which is comprised of thorough material, process
and product checks.
By remodeling & refining the system continuously, we feature now
a unique capability in terms of industry-low rework and repair rate,
thereby high quality product in quickest possible time. Rules like
“fit for purpose” and “do it right first time” is not mere slogans
rather deeply embedded cultures in ours. As a result, we can meet
whatever AQL requirement is placed by the value-savvy clients.
We have acquired latest technology like computerized quality
control & feedback process; and have created a quality
consciousness among its workforce.
Its experienced quality control team extends its operation even in
sourcing decisions of raw materials, chemicals and accessories. Or
in recommending new technologies.
From the start of 2006, quality control and quality assurance
team would work in a more integrated way and thereby will
ensure quality through the exchange of continuous feedback.
So from selecting right chemicals for ensuring fiber color tolerance
to adopting technologies to give right quality & comfort— we make
the efforts to deliver maximum value to its clients.
10
Work place environment
As a responsible apparel producer, we provide employees a work
environment high above the law-required level. We installed and have
updated lighting, ventilation and ergonomics of its plants using latest
technologies like bus bar for electrical fitting, overhead mirror
reflectors for lamps, forced duct ventilation and so on.
The goal is to exceed requirements of local legislation and reach the
global standards, and thereby support clients’ images and sourcing
principles.
Clearly demarcated emergency routes & exits, smoke & fire detectors,
consciously designed working lay-outs ensure a safe workplace for
workers. As per ISO requirements, instructions and warning signs
are posted in highly visible places, inside the factory and in local
language (Bangla).
Moreover, usage of metal gloves in times of fabric cutting, needle
guard in time of sewing and such similar procedures reduces
significantly work-related accidents in ours.
Besides being safe, our workplace offers a congenial & supporting
environment for all: managerial staffs and workers work in mutual
cooperation and respect.
We consciously put effort to empower woman not only by just recruiting
more women in workforce, rather by undertaking some assertive
programs to train & promote women in the higher levels.
11
Worker’s welfare
Besides paying a "living wage" which is substantially higher than the
legal minimum, we support its employees by setting up welfare
facilities like medical center, day-care center, and canteen.
The result is industry-low turnover rate in its workforce. Properly
equipped with a team of full-time doctors and nurses, its medical unit
extends consultation & medication to workers’ general health care
requirements. It also bears full expenses of treatment of any injuries
incurred in working hours.
In base, day care center is not mere compliance with legal
requirement, rather a pride-taking facility to take care & entertain
children of working mothers. Specious, highly hygienic, properly
furnished and supervised by trained personnel – these day-care
centers comfort working mother by ensuring quality time for their
children.
Moreover, adequate and facilitated arrangement of canteen, safe
drinking waters, and hygienic lavatories make MFG a good place to
work.
To assist workers financially in their emergency, we have created a
fund which extends interest-free loan. ‘Pick & Drop program’ is
introduced for all workers to ensure comfortable & quick journey
from home to workplace and vice versa. For the entertainment of
workers and their family, BASE arranges every year entertainment
programs like picnics etc.
12
Code of conduct
In MFG, compliance is a process, not an event. To become responsible
apparel producer, we believe it is important to exceed local law &
legislation and meet ILO convention in terms of employment practices,
and do this continuously.
We succeed because of its strict adherence to ethical business practices
in dealing with its clients, suppliers and other stakeholders. Ours
capability to extend short lead-time is being possible because of the
mutual trust and commitment it shares with its suppliers.
Moreover, we have setup water treatment plant so that its surrounding
environment & community remain unperturbed and green.
13
GARMENTS UNIT-01 & 02
Name of the unit
: Liberty Knitwear Ltd. (Unit -01)
: Midland Knitwear Ltd (Unit -02)
: Tangon Garments Ltd.
Factory location
: Factory located at Dhaka – N’gonj Highway near New
Narayangonj Cricket Stadium at Fautllah which is 16 km away from
Dhaka City.
Floor area
: 87,500 S. feet (Liberty Knitwear Ltd.)
: 1,99,200 S. feet (Midland Knitwear Ltd.)
: 45,000 S. feet (Tangon Garments Ltd.)
No. of line
: 21 (Including 6 polo line’s) (Liberty Knitwear Ltd.)
15 (Including 4 polo line’s) (Midland Knitwear Ltd.)
06 (Including 4 polo line’s) (Tangon Garments Ltd.)
Number of employees
: 1975 (One Thousand Nine Hundred Seventy Five) (Liberty Knitwear Ltd)
1267 (One Thousand two Hundred Sixty Seven) (Midland Knitwear Ltd.)
449 (Four Hundred Forty Nine) (Tangoan Garments Ltd.)
Product items
:
Production capacity
: Basic T- shirt – 15, 50,000 Pcs per month.
Basic T-shirt, Polo shirt, Tank top, Jacked with children item and other Knit items.
Polo shirt – 500,000 Pcs per month.
Workers are paid
: Monthly.
Per day working hours
: 08 (Eight) hrs.
Weekly working hours
: 48 (Forty eight) hrs.
Maximum hours for a week
: 60 (Sixty) hrs.
Maximum over time hours for a week
: 12 (Twelve) hrs.
Time break per day
:
Youngest age of workers
: 18 Years
Percent of woman workers
Percent of man workers
: 60%
: 40%
02 (Two) times, Lunch: 60 (sixty) minutes. Tiffin: 30 (Thirty) minutes. (If required)
14
LIST OF GARMENTS MACHINERIES
LIBERTY KNITWEAR LIMITED.
SL. NO.
MACHINE INFORMATION
QUANTITY
Brand
ORIGIN
01
Plain M/C
234
Brother
Japan
02
3 Thread Overlook M/C
05
Pegasus
Japan
134
Pegasus
Japan
Japan
03
4 Thread Over lock M/C
04
5 Thread Over lock M/C
11
Pegasus
05
5 Thread Cylinder Bed Flat lock M/C
39
Pegasus
Japan
06
Small to Cylinder Bed
38
Japan
07
6 Thread Over lock M/C
02
Pegasus
Pegasus
Japan
Japan
08
Flat Lock (Flatbed)
31
Pegasus
09
Bar take Computerized M/C
02
Brother
Japan
07
Brother
Japan
Japan
10
Button Hole M/C
11
Button Test M/C
01
Imada
12
Needle Checking M/C (Lock)
01
Lock
USA
07
Brother
Japans
Japan
13
Button Stch (Attach) M/C
14
Back Tape M/C
20
Pegasus
15
Rib Cutter M/C
08
Pegasus
Japan
Kansai
Japan
16
P. M. D. Kansai Special M/C
02
17
Eastman Cutting M/C
06
KM
Taiwan
China
18
Spot Cleaning M/C
04
Ngai Shing
19
Spot Cleaning M/C (NS-3301 NGAI SHING)
03
Namoto
Japan
44
Japan
22
Finishing Iron
Smoke Dress M/C LM-50 (3/16~)50 Needle
20 cm Gatherings & 33 Needle
Finishing Iron Table
Namoto
44
Namoto
Japan
23
G.S.M Weight M/C
03
UHAUS
USA
Japan
20
21
02
Vari-o-Matic
Japan
24
Kansai Piqua ting M/C
10
Kansai
25
Automatic Placket Cutting M/C
02
Pegasus
Japan
26
Snap Button M/C
07
UZU
Thailand
18
Pegasus
Japan
N/A
N/A
27
Hemming Compressor M/C
28
Thread Sucker
04
N/A
29
Bell M/C
02
N/A
30
Lay M/C .G
01
VI-TSM
31
G.S.M Cutter M/C
01
N/A
TOTAL M/C
789
Taiwan
N/A
15
MIDLAND KNITWEAR LIMITED.
SL.
NO.
MACHINE INFORMATION
QUANTITY
Brand
Origin
01
Plain M/C
200
Juki
Japan
02
Big Cylinder M/C
33
Pegasus
Japan
03
4 Thread Over lock M/C
164
Pegasus
Japan
04
Hemming Compressor
20
Pegasus
Japan
Japan
05
Small ot Cylinder Bed
18
Pegasus
06
Fit OF the Arm
02
Juki
Japan
07
Flatbed
47
Pegasus
Japan
Japan
08
Back tape
16
Pegasus
09
Button Hole Stitch M/C
08
Juki
Japan
10
Button Stitch M/C
09
Juki
Japan
11
Bar Tech M/C
22
Brother
Japan
12
Rib Cutter M/C
10
Pegasus
Japan
13
P. M. D. Kansai Special M/C
02
Kansai
Japan
Taiwan
14
Eastman Cutting M/C
14
KM
15
Spot Cleaning M/C
09
UZU
Thailand
16
Finishing Iron
35
Namoto
Japan
USA
17
Gerver M/C
01
Gerver Tech.
18
Fusing M/C
02
Hashima
Japan
19
Finishing Iron Table
35
Namoto
Japan
USA
20
G.S.M Weight M/C
02
OHAUS
21
Kansai Piqua ting M/C
18
Kansai
Japan
22
Thread Sucker M/C
04
N/A
N/A
23
Thread Cutter
35
N/A
China
24
G.S.M Cutter M/C
02
N/A
N/A
25
Plain M/C(Chain Stitch)
20
Typical
Taiwan
TOTAL M/C
724
16
Finishing Section
Finishing section is well equipped with the following items:
Liberty
1. Ironing Table
2. Steam Iron
3. A) Brand new steam boiler (100 kg / hour)
b) Brand new steam boiler (235 kg/ hour)
4. Dirty spot removing m/c
5. Needle Director, 01
6. Button Testing M/C
7. Thread Sucker M/C
8. P.P Belt
M/C
Midland
:
:
:
:
:
44
44
01
01
07
01 (Fusing Machine)
: 01
: 04
: 01
35
35
X
X
05
01
X
02
01
Work flow:
The management has decided to start a full fledged laid down operational system from day one.
Cutting:
Fabrics:
Color continuity card.
Check for hole and defects (These are duly recorded)
Numbering of panels & bundled per batch.
Stitching unit:
Uses of ball point needles and needle control policy.
Checking of cut pieces.
Bin boxes showing type of defects.
Each line is supervised by qualified quality controller.
Use stitch control card in every m/c as per customer requirements.
Quality audit:
Factory has a qualified quality controller who checks each aspect of operation and does an AQL as
per buyer recommendation and used to reports directly to the Managing Director / Executive
Director. He has the right to stop production if a quality standard is not up to the mark.
Finishing section:
Garments are again measured against the specification. If garments are within tolerance level they
are pressed on, packed, cartooned and waits for final inspection.
COC Team
We have independent Code of Conduct Team who monitor the compliance according to buyer
requirements where have the safety measurement, cleanliness and others.
17
PC Team
We have the Production Clerical Team who supervises in each line to collect production status on
time to time (hourly) and keep record of all things of production status.
OTHER PARTICULARS
1. Fire Fighting
: Proper fire fighting equipment fixed up as per advice by the
Bangladesh Fire Service and Civil Defense.
2. Stair case
: 03 stair cases for entrance and exit.
3. Parking area
: Proper and enough space for loading & unloading of goods and
parking area for private cars.
4. Sanitation
: 31 units for gents, 33 units for ladies & 05 units for staff with
proper sanitation system. (Liberty Knitwear Ltd)
, 22 units for gents, 24 units for ladies &
02 units for staff with proper sanitation system. (Midland Knitwear Ltd)
5. Electrification
: All concealed wiring in most modern systems with proper
safety measure.
6. Ventilation
: Full facilities for proper ventilation and light.
7. Dress
: Apron, Cap & Mask provided to every single worker for occupational health and
safety measures.
8. Baby care center
10. Prayer room
: Workers new born babies are take care by trained nurse while
mothers are at Work.
: Arrangement of monthly check up by a qualified and experienced
physician and first aid facilities are also available.
: Space provided to workers for prayer.
11. Dyning
: Space & furniture provided in the dining hall.
9. Health facilities
18
B&C – KNITTING & DYEING UNIT
01. Introduction
: Our Knitting and Dyeing factory having modern Asian, Europe and
American Origin automatic machines. The dyeing machines having rope
form Dyeing Technology facilitate and level dyeing with low liquor ratio.
We have various Knitting machines capable of producing multi design
fabrics.
02. Types of production in Knitting Factory :
a) Singe Jersey – Solid and Lycra, Feeder stripe.
b) (1×1), (2×2) Rib and 1×1, 2×2 Lycra Rib & Drop Needle Rib
c) Plain and Drop Needle Interlock.
d) Fleece 2 threads & 3 threads.
e) Platted Fabrics.
f) Polo Pique, Lacoste and mini Jacquard.
g) Mini Waffle, Box Waffle.
h) Thermal, Pop cone, Vertical stripe, Diamond Pop cone,
Herring bone etc.
i) Engineering. stripe s/j
03. Production per day
: a) Knitting Factory 15,000 Kgs (Unit-1) + 15,000 Kgs (Unit-2)
Total-30,000 Kgs.
b) Dyeing Factory 15,000 Kgs (Unit-1) + 15,000 Kgs (Unit-2)
Total- 30,000 Kgs.
04. Fabric inspection
: Two ways of grey fabric inspection used to done bya) Auto turning fabric inspection m/c.
b) Varivide colour assessment cabinet –2
D-65, TL-84, TL-83, Florescent, UV.
19
Knitting Unit:
LIST OF KNITTING MACHINERIES
SINGLE JERSEY MACHINES
SL
NO
M/C NAME/ORIGIN
M/C
DIA
M/C
GAUGE
FEEDER
M/C
QNTY.
Capacity
(kg/day)
1
JIUNN LONG/TAIWAN
20"
24
60
1
232
2
JIUNN LONG/TAIWAN
21"
24
63
1
250
3
JIUNN LONG/TAIWAN
22"
24
66
2
532
4
JIUNN LONG/TAIWAN
23"
24
69
3
852
5
JIUNN LONG/TAIWAN
24"
24
72
3
900
6
JIUNN LONG/TAIWAN
25"
24
75
4
1248
7
JIUNN LONG/TAIWAN
26"
24
78
4
1324
8
JIUNN LONG/TAIWAN
28"
24
84
2
718
9
JIUNN LONG/TAIWAN
30"
24
90
12
4380
10
JIUNN LONG/TAIWAN
32"
24
96
2
808
11
JIUNN LONG/TAIWAN
JIUNN LONG/TAIWAN
34"
20/24/28
102
2
840
36"
20/24/28
108
3
1302
12
13
JIUNN LONG/TAIWAN
38"
20/24/28
114
1
712
14
JIUNN LONG/TAIWAN
40"
20/24/28
120
1
461
F1
HUBTER /TAIWAN
28"
20/24/28
84
1
560
F2
HUBTER /TAIWAN
30"
TOTAL
20/24/28
90
1
43
pcs
365
15484
REMARKS
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
FULL FEEDER LYCRA
ATTACHMENT
20
RIB MACHINES
SL
NO
1
2
3
4
5
M/C NAME/ORIGIN
M/C
DIA
FALMAC/SINGAPORE
20"
FALMAC/SINGAPORE
24"
FALMAC/SINGAPORE
30"
FALMAC/SINGAPORE
34"
JIUNN LONG /TAIWAN
36"
TOTAL
M/C
GAUGE
16
16
16
16
18
FEEDER
32
38
48
54
72
M/C
QNTY.
1
1
2
1
1
6 pcs
Capacity
(kg/day)
120
130
320
170
200
940
REMARKS
LYCRA ATTACHMENT
LYCRA ATTACHMENT
LYCRA ATTACHMENT
LYCRA ATTACHMENT
LYCRA ATTACHMENT
INTERLOCK MACHINES (8 LOCK SYSTEM)
SL
NO
1
2
3
4
5
M/C
NAME/ORIGIN
FUKAHAMA
/TAIWAN
FUKAHAMA
/TAIWAN
FUKAHAMA
/TAIWAN
HUBTER
/TAIWAN
HUBTER
/TAIWAN
M/C
M/C
FEEDER
M/C
PROD./DAY
DIA GAUGE
QNTY.
(KG)
REMARKS
30"
22/18
62
2
2X250=500
LYCRA ATTACHMENT
34"
22/18
72
2
2X260=520
LYCRA ATTACHMENT
36"
22/18
76
2
2X280=560
LYCRA ATTACHMENT
38"
24/18
80
1
1X300=300
LYCRA ATTACHMENT
40"
TOTAL
24/18
84
1
8
1X300=300
2,180
LYCRA ATTACHMENT
3 – THREAD FLEECE MACHINE
SL
NO
F1
F2
F3
M/C
NAME/ORIGIN
HUBTER
/TAIWAN
HUBTER
/TAIWAN
JIUNN
LONG/TAIWAN
M/C
DIA
M/C
GAUGE
FEEDER
M/C
QNTY.
PROD./DAY
(KG)
REMARKS
28"
20/24/28
84
1
1X250=250
LYCRA ATTACHMENT
30"
20/24/28
90
1
1X250=250
LYCRA ATTACHMENT
20
90
5
7
5X300=1500
2000.Kg
LYCRA ATTACHMENT
30"
TOTAL
21
POLLAR FLEECE MACHINES
M/C
NAME/ORIGIN
SL
NO
M/C
M/C
FEEDER
M/C
DIA GAUGE
QNTY.
PROD./DAY
(KG)
REMARKS
POLLAR FLEECE, MICRO FLEECE,
JIUNN LONG
/TAIWAN
1
30"
20
60
15
400X15=6000
15
6,000
TERRY FLEECE IN DIFFERENT
NUMBER OF SINKERS.
TOTAL
FLAT KNITTING MACHINES
SL
NO
01
02
M/C NAME / ORIGIN
Around Star / Chaina
M/C
DIA
M/C
GAUGE
M/C QTY
68”
40”
14
14
10
06
86”
14
01
PROD./DAY(Pcs)
Collars / Cuffs
REMARKS
Lycra attachment
7000/12000
Around Star / Chaina
Lycra attachment
03
Around Star / Chaina
Lycra attachment
17
Total
AUTO STRIPE SINGLE JERSEY MACHINE
SL.
No.
M/C NAME/ORIGIN
M/C
DIA
M/C
GAUGE
01
FUKUHARA/JAPAN
30"
20/22/24
48
4
2
02
FUKUHARA/JAPAN
34"
20/22/24
48
4
2
FEEDER COLOUR
M/C
QTY
04
TOTAL
PROD./DAY
(KG)
180x2 = 360
Kgs
200x2 = 400
Kgs
REMARKS
760 Kgs
AUTO STRIPE RIB/INTERLOCK MACHINE
SL.
No.
M/C NAME/ORIGIN
M/C
DIA
M/C
GAUGE
01
FUKUHARA/JAPAN
36"
18/24
TOTAL
FEEDER COLOUR
48
4
M/C
QTY
1
01
PROD./DAY
(KG)
200x1=200
kgs
REMARKS
200kgs.
22
Knitting Unit (Volta)
LIST OF KNITTING MACHINES
SINGLE JERSEY MACHINES
SL
M/C NAME/ORIGIN
NO
M/C
M/C
DIA
GAUGE
FEEDER
M/C
Capacity
REMARKS
QNTY.
(kg/day)
FULL FEEDER LYCRA ATTACHMENT
1
JIUNN LONG/TAIWAN
20"
24
60
2
464
FULL FEEDER LYCRA ATTACHMENT
2
JIUNN LONG/TAIWAN
21"
24
63
2
500
FULL FEEDER LYCRA ATTACHMENT
2
532
2
568
3
4
JIUNN LONG/TAIWAN
JIUNN LONG/TAIWAN
22"
23"
24
24
66
69
5
JIUNN LONG/TAIWAN
24"
24
72
2
600
6
JIUNN LONG/TAIWAN
25"
24
75
3
936
3
993
7
JIUNN LONG/TAIWAN
26"
20,24
78
8
JIUNN LONG/TAIWAN
27"
24
81
2
688
9
JIUNN LONG/TAIWAN
JIUNN LONG/TAIWAN
28"
20,24
84
4
1436
2
744
10
29"
20,24
87
11
JIUNN LONG/TAIWAN
31"
20,24
93
3
1165
12
JIUNN LONG/TAIWAN
32"
20,24
96
8
3232
13
JIUNN LONG/TAIWAN
33"
20,24
99
3
1245
14
JIUNN LONG/TAIWAN
34"
20,24
102
6
2520
15
JIUNN LONG/TAIWAN
35"
20,24
105
3
1287
16
JIUNN LONG/TAIWAN
36"
20,24
108
5
2170
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
17
JIUNN LONG/TAIWAN
37"
20,24
111
1
438
18
JIUNN LONG/TAIWAN
38"
20,24
114
3
1329
19
JIUNN LONG/TAIWAN
40"
20,24
120
3
1383
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
FULL FEEDER LYCRA ATTACHMENT
20
Mayer & Cie/Germany
30”
24,28
96
2
1022
21
Mayer & Cie/Germany
32”
24,28
102
3
1362
FULL FEEDER LYCRA ATTACHMENT
22
Mayer & Cie/Germany
34”
24,28
108
4
2300
FULL FEEDER LYCRA ATTACHMENT
23
Mayer & Cie/Germany
36”
24,28
115
4
2440
FULL FEEDER LYCRA ATTACHMENT
24
Mayer & Cie/Germany
38”
24,28
121
2
59
Pcs
1424
FULL FEEDER LYCRA ATTACHMENT
TOTAL
30798
23
AUTO STRIPE SINGLE JERSEY MACHINE
SL.
No.
M/C
NAME/ORIGIN
M/C
DIA
M/C
GAUGE
01
PAILUNG/TAIWAN
28’’
20/22/24
62
02
PAILUNG/TAIWAN
32’’
20/22/24
72
M/C
QTY
PROD./DAY
(KG)
4
1
180 Kgs
4
1
200 Kgs
2
380 Kgs
FEEDER COLOUR
TOTAL
REMARKS
RIB/ INTERLOCK MACHINES
SL
M/C NAME/ORIGIN
NO
M/C
M/C
DIA
GAUGE
FEEDER
M/C
REMARKS
QNTY.
1
JIUNN LONG /TAIWAN
24"
18/24
48
1
LYCRA ATTACHMENT
2
JIUNN LONG /TAIWAN
26"
18/24
52
1
LYCRA ATTACHMENT
3
JIUNN LONG /TAIWAN
28"
18/24
56
1
LYCRA ATTACHMENT
4
JIUNN LONG /TAIWAN
30"
18/24
60
1
LYCRA ATTACHMENT
5
JIUNN LONG /TAIWAN
32"
18/24
64
1
LYCRA ATTACHMENT
6
JIUNN LONG /TAIWAN
34"
18/24
68
1
LYCRA ATTACHMENT
7
JIUNN LONG /TAIWAN
36"
18/24
72
1
LYCRA ATTACHMENT
8
JIUNN LONG /TAIWAN
38"
18/24
76
1
LYCRA ATTACHMENT
9
JIUNN LONG /TAIWAN
40"
18/24
80
1
LYCRA ATTACHMENT
10
JIUNN LONG /TAIWAN
42"
18/24
84
1
LYCRA ATTACHMENT
11
JIUNN LONG /TAIWAN
44"
18/24
88
1
LYCRA ATTACHMENT
TOTAL
11Pcs
Fabrics Inspection Machineries
Sl. No. NAME OF MACHINERIES
01
Fabric Inspection Machine
QUANTITY
02
BRAND
UZU
ORIGIN
THAILAND
24
Dyeing Unit: (Micro & Midland)
LABORATORY MACHINERIES
Sl. No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
18
19
20
LABORATORY MACHINERIES
Computer Color Matching System ( Data Colour USA) SF-600X
Computer Color Matching System (Minolta, Japan)
Crock meter (Rubbing, Fastness Tester) Jems H Hell UK
Sample Dyeing Machine (High Temp. & Atmospheric) AHIBA NUANCE USA
Washing Fastness / Shrinkage Tester electrolux Switzerland,
Perspiration Tester UK ROACHES
Tumble Dryer UK
Light Box Varibide-UK 120/D-65, TL-83,TL-84 UV
Yarn Count Tester , Paramount /India
Electro washing M/C (W455H)
Electrolux Drying M/C
Pilling tester UK , ICL Pilling Tester ROACHES
Digital PH Meter : Metler Toledo/Switzerland
OPTI FADE – Light Fastness Tester : ROACHES/UK
Water Fastness Tester / Perspiration Fastness Tester: ROACHES/UK
Dimensional Stability Measuring Scale
View Tex –Process controller for Production
Digital pipet-Rainin- USA
Indesit Washing M/C
QUANTITY
01
01
01
03
01
01
01
02
01
02
01
01
01
01
01
01
01
02
03
DYEING UNIT-01
DYEING WINCH MACHINES
Sl.
No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Name of Machine
Capacity
Per M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Dyeing M/C
Sample dyeing M/C
Sample dyeing M/C
Sample dyeing M/C
Sample dyeing M/C
Sample dyeing M/C
Sample dyeing M/C
(Vulta Project)
1200kg
900kg
600kg
450kg
300kg
150kg
150kg
1500kg
50kg
10 Kg
10 Kg
20 Kg
15 Kg
35 Kg
50 Kg
Total Brand Name
M/C
01
02
02
02
02
02
01
01
01
04
06
02
01
01
01
Tong Geng
Tong Geng
Tong Geng
Tong Geng
Tong Geng
Tong Geng
Alkan
Tong Geng
Tong Geng
Suntex
J&X
J&X
Buman
Buman
Alkan
Origin
Taiwan
Taiwan
Taiwan
Taiwan
Taiwan
Taiwan
Turkey
Taiwan
Taiwan
China
China
China
Korea
Korea
Turkey
25
FINISHING MACHINERIES
Name of Machine
Sl.
No.
01
Hydro-extractor M/C
02
03
04
05
Dewatering & Detwisting
M/C
3 Chamber, 3 Pass
(Vulta Project)
3 Chamber, 2 Pass High
production Shrinkage
control Dryer for tubular
fabrics, (working width
3000m.m. with relax
drying arrangement)
Steam Setting Calendar
06
Compacting M/C
07
08
09
Compacting M/C
Fabric Air Turning M/C
Dewatering Squeezer
(Vulta Project)
10
Hydro-extractor M/C
Capacity
Per M/C
Total
M/C
Brand Name
Origin
200 KG/
Batch
01
Ham seung
Korea
10
M.Ton/
Day
6 M.Ton/
Day
10
M.Ton/
Day
01
Ruckh
Calator
Sweden
01
Dong Nam
Korea
01
DILMENLER
Turkey
6 M.Ton/
Day
10
M.Ton/
Day
6 M.Ton/
Day
8 M.Ton/
Day
10
M.Ton/
Day
200 KG/
Batch
02
Dong Nam
Korea
01
Tube-Tex
USA
01
Ferraro
Italy
04
Dong Nam
Korea
01
Mersun
Turkey
01
Ham seung
Korea
26
DYEING UNIT-02
DYEING WINCH MACHINES
Name of Machine
Sl.
No.
01
02
03
04
05
06
07
08
09
Dyeing M/C
Capacity
Per M/C
Total
M/C
Brand Name
Origin
01
Fong’s
China
01
Fong’s
China
02
Fong’s
China
01
Fong’s
China
01
Fong’s
China
02
Fong’s
China
01
Dilmenler
Turkey
01
Dilmenler
Turkey
01
Tong Geng
Taiwan
1600 Kg
Dyeing M/C
1200 Kg
Dyeing M/C
800 Kg
Dyeing M/C
600 Kg
Dyeing M/C
400 Kg
Sample Dyeing M/C
Dyeing M/C
30 Kg
600 Kg
Dyeing M/C
1200 Kg
Sample Dyeing M/C.
50 Kg
FINISHING MACHINERIES
Name of Machine
Sl.
No.
01
02
03
04
05
06
Open Width Slitting.
Open Width De-watering
& Slitting.
6 Chamber double burner
Stenter, (working width
2900mm)
Weft Straightener unit for
controlling the sprility of
engineering stripe fabric.
Open width Compactor,
(working width 2800mm)
(Volta Proj.)
Open width compactor
with chain
Capacity
Per M/C
Total
M/C
Brand Name
Origin
12 M.
TON/Day
12 M.
TON/Day
6.5 M.
TON/Day
01
BIANCO
ITALY
02
BIANCO
ITALY
01
IL-SUNG
KOREA
02
MAHLO
Germany
6 M.
TON/Day
01
FERARO
ITALY
8 M.
TON/Day
02
Lafer
Italy
27
07
08
09
10
11
12
Open width compactor
with chain
Open width compactor
chainless
Stenter-8 chamber double
burner,working width
2500 mm
Equilizer dryer, High
production shrinkage
control for tubular and
open fabrics.
Singeing M/C, (Volta
Project)
Tumble Dryer,
8 M.
TON/Day
8 M.
TON/Day
11 M.
TON/Day
01
Lafer
Turkey
01
Lafer
Italy
01
IL sung
Korea
12 M.
TON/Day
01
Dilmenler
Turkey
14 M.
TON/Day
700
KG/Day
01
Poong Kwang
Korea
07
Peacock
Machinary
Taiwan
DYEING UNIT-02
Sl.
No.
01
02
03
Name of Machine
Capacity
Per M/C
Total
M/C
Brand Name
Origin
JET DYEING–2 TUBE
M/C
JET DYEING –1 TUBE
M/C
JET DYEING- 4 TUBE
M/C
300 Kg
01
Taiwan
150 Kg
01
600 Kg
01
TONG
GENG
TONG
GENG
TONG
GENG
Capacity
Per M/C
Total
M/C
Brand Name
Origin
11 M.
TON/Day
01
IL Sung Sun
Super
Korea
02
Bianco
Itally
01
KOREA
01
IL Sung Sun
Super
LAFAR
ITALY
04
LAFAR
ITALY
02
LAFAR
ITALY
01
LAFAR
ITALY
Taiwan
Taiwan
FINISHING UNIT:
Name of Machine
Sl.
No.
01 Stenter - 8 chamber double
burner, working width2300mm (Volta Project)
02 Weft Straightener unit for
controlling the spirility of
engineering stripe fabric,
03
STENTER ( 8 CHEMBER )
WIDTH, 2400 mm
04
COMBING
05
BRUSHING
06
SHEARING
07
ULTRA SOFT
11 M.
TON/Day
6 M.
TON/Day
2 M.
TON/Day
6 M.
TON/Day
5 M.
TON/Day
TOTAL CAPACITY OF POLAR FLEECE: 6000 KG/DAY.
28
D- PRINTING UNIT
Name of Machine
Capacity
Per M/C
Automatic Flat Bed
Printing M/C(Color
12/72”)
Automatic Flat Bed
Printing M/C(Color
08/60”)
Automatic Flat Bed
Printing M/C(Color
12/72”)
2500 KG/
Day
01
KUIL
KOREA
2500 KG/
Day
01
KUIL
KOREA
2500 KG/
Day
01
KUIL
KOREA
04
Loop Steamer M/C
01
CLS-9000
KOREA
05
WASHING UNIT
3000 KG/
Day
5000 KG/
Day
DAEIL
KOREA
06
07
08
Digital Expose M/C(Inject)
Expose M/C
Automatic Stretchrer
01
Set
01
01
01
DS Eng.
DS Eng.
Jointech,co,
Ltd.
KOREA
KOREA
Sl.
No.
01
02
03
Total Brand Name
M/C
Origin
Korea
Loop steamer and washing Machine for Allover
Reactive print purpose.
SCREEN PRINT:
M/C
NO
01
BRAND
K+Z CORP.
ORIGINE
PROCUCTION
CAPACITY
NO. OF TABLE
THAILAND
15000 Pcs/Day
5 Table
MIDLE
PROCUCTION
CAPACITY
COLOUR
GF-10
50000-150000 Pcs/Day
UP TO 8 COLOURS
ROTARY LABLE PRINT:
M/C
NO
01
BRAND
GOLDEN GEAR
29
Automatic Cutting & Folding M/c (Heat Cutting):
BRAND: GOLDEN GEAR
MODLE: GF-2068
CAPACITY: 60000 Pcs/day
Ultrasonic Label Cut & Folder M/c:
BRAND: CUTEX
MODLE: TUF-40S
CAPACITY: 50000 Pcs/day
MODLE: DHG 9073
CAPACITY: 150000 Pcs/day
Curing Oven M/c:
BRAND: -------
EMBROIDERY:
Model :BEVS – Y 920
EMB FIELD : 600 MM X 300/600 MM
Brand : Barudan, Japan.
M/C’s complete with 20 Heads, 9 colors .
No Of M/C’s : 2 Set’s
LIST OF UTILITY SERVICES
Sl.
No.
01
02
03
04
05
06
07
Name of Machine
11/4 KV Sub-Station
Diesel Generator
Diesel Generator
Diesel Generator,
Deep Tube–Wel Turbine
Deep Tube–Wel Turbine
Deep Tube–Wel Turbine
Capacity
750 KVA
650 KVA
356 KVA
550 KVA
40 H.P.
72 H.P.
46 H.P.
Total
M/C
Brand Name
Origin
02
General Electric
01
Cummins
USA
Singapore
01
Volvo
01
Perkins
01
01
01
SAVAR
SAVAR
SAVAR
Sweden
England
China
Chaina
Chaina
30
08
09
10
11
12
Deep Tube–Wel Turbine
Air Compressor
Air Compressor
Air Compressor
Automatic Voltage
Stabilizer
13
14
15
16
Gas Generator
Air Compressor , Screw
Type
Air Compressor , Screw
Type
Steam Boiler,
61 H.P.
10 H.P.
15 H.P.
10 H.P.
750 KVA
1190
KVA
10.5 Bar
10.5 Bar
10.2 Ton
01
04
04
01
SAVAR
Kyung Won
Kyung Won
Fini
01
Jindal’s Electric
03
Gascore
03
Rollair
02
Dalgakiran
02
Cockran
Chaina
Korea
Korea
Italy
India
Spain
France
Turkey
UK
PHYSICAL AND CHEMICAL ANALYSIS OF WATER SAMPLE
Sl.
No
01
02
03
04
05
06
07
Water Quality Parameters
Unit
PH
Total Dissolved Solids (TDS)
Chloride, (CI)
Total Hardness as CaCO3
Iron, (Fe)
Manganese Mn
Total Alkality of CaCO3
Source
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Actual
Concentration
Present
6.60
512
145
208
0.20
0.35
117
Drinking Water Standards
Tentative
WHO guide line
Bangladesh
value (1984)
Standard
6.5 – 8.5
6.5 – 8.5
1000
1000
250
150-600
500
200-500
0.3
0.3-1.0
0.40
0.1
-
: Environmental Engineering Laboratory
Bangladesh University of Engineering & Technology (BUET),
Dhaka, Bangladesh.
Ref. No.
: BRTC NO. 9902/06-07/CE
Test Date
: 07.05.2007
31
EFFLUENT TREATEMENT PLANT (ETP)
Plant Type:- Bio-chemical plant
Capacity:- 100 m3/hr
WATER TREATEMENT PLANT (WTP)
Plant Type:- Softener plant
Capacity:- 200 m3/hr
32
Corporate Office: 13 Kawran Bazar, Dhaka – 1215, Bangladesh
Phone: 88 02 8114534, 9135039. Fax: 880 02 8141050.
Website: www.mfgbd. net. E-mail: [email protected] net
Registered Office: 331, Tongi Diversion Road, Moghbazar, Dhaka – 1217, Bangladesh
Phone: 88 02 9338114, 9337058, 8311885, 9344061. Fax: 880 2 9337059
E-mail: [email protected] net , [email protected] net ,
Factory Address: Ramarbagh, Kutubpur, Fatullah, Narayangonj, Bangladesh
Phone: 88 02 7641772-3, 7671856, 7672771, 7642242 Fax:880 2 7641773
E-mail: [email protected] net, [email protected] net, [email protected] net
33