CTS Copper System www.anvilintl.com MARCH 2014

CTS Copper System
www.anvilintl.com
MARCH 2014
For the most current product/pricing information on Anvil products, please visit our website at www.anvilintl.com
B u i l d i n g C o n n e c t i o n s T h at L a s t
For over 160 years, Anvil has worked diligently to
build a strong, vibrant tradition of making connections —
pipe to pipe and people to people.
We pride ourselves in providing the finest-quality pipe products and
services with integrity and dedication to superior customer service at all levels.
We provide expertise and product solutions for a wide range of applications,
from plumbing and mechanical, HVAC, industrial and fire protection to mining,
and oil and gas. Our comprehensive line of products includes: grooved pipe
couplings, grooved and plain-end fittings, valves, cast and malleable iron fittings,
forged steel fittings, steel pipe nipples and couplings, pipe hangers and supports,
channel and strut fittings, mining and oil field fittings, along with much more.
As an additional benefit to our customers, Anvil offers a complete and
comprehensive Design Services Analysis for mechanical equipment rooms, to
help you determine the most effective and cost-efficient piping solutions for
your pipe system.
At Anvil, we believe that responsive and accessible customer support
is what makes the difference between simply delivering products —
and delivering solutions.
Gruvlok®
CTS Copper System
The Gruvlok® CTS Copper System offers an installer of large diameter
copper tubing an alternative to the conventional soldering and brazing.
Table of Contents
CTS Copper Fittings
Figure 6050 – 90˚ Elbow.................. 4
Figure 6051 – 45˚ Elbow.................. 4
The introduction of the SlideLOK CTS has increased the installation speed of
the groove copper system while made it easier to install compared to
conventional methods. With grooved copper, temperature and weather
conditions are no longer a factor when planning installations. There is no
Figure 6060 – Tee........................... 4
Figure 6074 – Cap.......................... 4
Figure 6072 – G x G Reducer............ 5
sweating or brazing as this system requires only a wrench for assembly on
Figure 6075 – G x Cup Reducer......... 5
grooved end pipe.
Figure 6061 – G x G Reducing Tee..... 6
The copper system is “flame-free”. Essentially you save time and enjoy a very
reliable system that is both versatile and economical. Safety is a factor as
there is no fire hazard, especially in a retrofit installation. The ease of
assembly is a great benefit in new construction and ease of disassembly is
ideal for renovation, retrofit or expansion.
Figure 6064 – G x Cup Reducing Tee.. 6
CTS Copper Adapter, Coupling & Valve
Figure 6084 – Flange Adapter........... 7
Figure 6402 CTS SlideLOK Coupling... 8
Figure 6400 Rigid Coupling............... 9
Series 6700 Butterfly Valve........ 10 - 11
Benefits
• Fast and easy to assemble.
• Easily roll grooved
• No flame, no sweat
• Proven joint reliability
Figure 6402 CTS SlideLOK Coupling.. 12 - 13
• Each joint has a union.
• Accepted and approved.
Figure 6400 Rigid Coupling..............14
• Provides rigidity
• Economical and reliable
Installation Instructions
Technical Information
CTS Copper Roll Groove Specifications.. 15
CTS - 3.14
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
CTS Copper Fittings
CTS Copper Fittings are produced with groove and cup ends in a variety
of fitting configurations. The fittings are constructed to ASTM B75
UNS C12200 with minimum copper content of 99.9%. Fitting pressure
ratings match the ratings of the Figure 6400 Coupling.
C to E
C to E
C to E
E to E
Fig. 6050
Fig. 6051
Fig. 6060
Fig. 6074
Dimensions/Weights — Elbows, Tees & Caps
Fig. 6051
45˚ Elbow
Fig. 6060
Tee
Fig. 6074
Cap
Copper
Tube
Diameter
C to E
Wt. Ea.
C to E
Wt. Ea.
C to E
Wt. Ea.
E to E
Wt. Ea.
In.
In./mm
In./mm
Lbs./kg
In./mm
Lbs./kg
In./mm
Lbs./kg
In./mm
Lbs./kg
2.125
2.91
0.75
2.19
0.61
2.69
1.45
2.00
0.36
54.0
74
0.34
56
0.28
68
0.66
51
0.16
2.625
3.31
1.15
2.31
0.89
3.20
2.37
2.00
0.50
66.7
84
0.52
59
0.40
81
1.07
51
0.23
3.125
3.81
1.88
2.59
1.38
3.52
3.38
2.00
0.69
79.4
97
0.85
66
0.63
89
1.53
51
0.31
4.125
4.75
4.07
3.19
2.99
4.25
5.77
2.00
1.15
104.8
121
1.85
81
1.36
108
2.62
51
0.52
5.125
5.94
6.94
3.25
4.00
5.94
12.84
2.75
1.81
130.2
151
3.15
83
1.81
151
5.82
70
0.82
6.125
6.94
11.12
3.63
6.16
6.94
21.00
3.13
2.68
155.6
176
5.04
92
2.79
176
9.52
80
1.22
8.125
7.75
21.81
4.25
13.66
7.75
21.81
–
–
206.4
197
9.89
108
6.20
197
9.89
–
–
2
21/2
3
4
5
6
8
4
Fig. 6050
90˚ Elbow
Nominal
Size
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anvil INTERNATIONAL
CTS - 3.10
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Concentric Reducers
Dimensions/Weights --- Reducers
E to E
Nominal Size
In.
2x1
Fig. 6072
2 x 1 /4
1
2 x 11/2
2 /2 x 1
1
2 /2 x 1 /4
1
1
21/2 x 11/2
E to E
Cup
2 /2 x 2
1
3 x 11/2
3x2
3 x 2 /2
1
Fig. 6075
4x2
4 x 2 /2
1
4x3
5x3
5x4
6x3
6x4
6x5
8x6
CTS - 3.10
Fig. 6072
Groove x Groove
Fig. 6075
Groove x Cup
E to E
Wt. Ea
E to E
Cup Length
Wt Ea.
In./mm
Lbs./kg
In./mm
In./mm
Lbs./kg
–
–
2.70
0.91
0.32
–
–
68.6
23.1
0.15
–
–
3.00
0.97
0.36
–
–
76.2
24.6
0.16
–
–
2.94
1.09
0.38
–
–
74.7
27.7
0.17
–
–
3.25
0.91
0.53
–
–
82.6
23.1
0.24
–
–
3.52
0.97
0.59
–
–
89.4
24.6
0.27
–
–
3.45
1.09
0.59
–
–
87.6
27.7
0.27
3.29
0.58
3.30
1.34
0.58
83.6
0.26
83.8
34.0
0.26
–
–
3.68
1.09
0.84
–
–
93.5
27.7
0.38
2.50
0.58
4.10
1.34
0.97
63.5
0.26
104.1
34.0
0.44
2.50
0.62
–
–
–
63.5
0.28
–
–
–
4.75
1.71
4.75
1.34
1.76
120.7
0.78
120.7
34.0
0.80
3.00
1.12
–
–
–
76.2
0.51
–
–
–
3.00
1.22
–
–
–
76.2
0.55
–
–
–
3.88
2.11
–
–
–
98.6
0.96
–
–
–
3.38
1.97
–
–
–
85.9
0.89
–
–
–
4.38
2.96
–
–
–
111.3
1.34
–
–
–
3.88
2.87
–
–
–
98.6
1.30
–
–
–
3.38
2.78
–
–
–
85.9
1.26
–
–
–
5.00
6.60
–
–
–
127.0
2.99
–
–
–
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5
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
Reducing Tees
Dimensions/Weights --- Reducing Tees
Fig. 6064
Fig. 6061
Nominal Size Groove x Groove x Groove
In.
2 x 2 x /4
3
2x2x1
2 x 2 x 11/4
2 x 2 x 11/2
2 /2 x 2 /2 x /4
1
1
3
2 /2 x 2 /2 x 1
1
1
2 /2 x 2 /2 x 1 /4
1
1
1
2 /2 x 2 /2 x 1 /2
1
1
1
2 /2 x 2 /2 x 2
1
C to E
1
3 x 3 x /4
3
3x3x1
3 x 3 x 11/4
3 x 3 x 1 /2
1
C to ØE
3x3x2
3 x 3 x 2 /2
1
Fig. 6061
4 x 4 x /4
3
4x4x1
4 x 4 x 11/4
C to E
4 x 4 x 11/2
4x4x2
4 x 4 x 2 /2
1
C to ØE
Cup Length
4x4x3
5x5x3
Fig. 6064
5x5x4
6 x 6 x 2 /2
1
6x6x3
6x6x4
6x6x5
6
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anvil INTERNATIONAL
Groove x Groove x Cup
C to E C to ØE Wt. Ea
C to E C to ØE Cup Length Wt Ea.
In./mm
In./mm
Lbs./kg
In./mm
In./mm
In./mm
Lbs./kg
–
–
–
2.20
1.98
0.75
0.88
–
–
–
56
50
19
0.40
–
–
–
2.33
2.20
0.91
1.03
–
–
–
59
56
23
0.47
–
–
–
2.48
2.35
0.97
1.12
–
–
–
63
60
25
0.51
–
–
–
2.55
2.28
1.09
1.25
–
–
–
65
58
28
0.57
–
–
–
2.27
2.18
0.75
1.25
–
–
–
58
55
19
0.57
–
–
–
2.40
2.40
0.91
1.38
–
–
–
61
61
23
0.63
–
–
–
2.52
2.57
0.97
1.56
–
–
–
64
65
25
0.71
–
–
–
2.70
2.68
1.09
1.88
–
–
–
69
68
28
0.85
3.28
3.38
2.54
–
–
–
–
83
86
1.15
–
–
–
–
–
–
–
2.45
2.60
0.75
1.88
–
–
–
62
66
19
0.85
–
–
–
2.54
2.79
0.91
2.04
–
–
–
65
71
23
0.93
–
–
–
2.63
2.89
0.97
2.13
–
–
–
67
73
25
0.97
–
–
–
2.85
3.00
1.09
2.25
–
–
–
72
76
28
1.02
3.00
3.38
2.90
–
–
–
–
76
86
1.32
–
–
–
–
3.25
3.50
3.16
–
–
–
–
83
89
1.43
–
–
–
–
–
–
–
2.95
3.00
0.75
3.63
–
–
–
75
76
19
1.65
–
–
–
3.10
3.22
0.91
3.94
–
–
–
79
82
23
1.79
–
–
–
3.25
3.47
0.97
4.24
–
–
–
83
88
25
1.92
–
–
–
3.35
3.65
1.09
4.47
–
–
–
85
93
28
2.03
3.66
4.13
5.14
–
–
–
–
93
105
2.33
–
–
–
–
3.94
4.06
5.36
–
–
–
–
100
103
2.43
–
–
–
–
4.19
4.16
5.88
–
–
–
–
106
106
2.67
–
–
–
–
3.75
4.63
7.45
–
–
–
–
95
118
3.38
–
–
–
–
4.25
4.56
8.13
–
–
–
–
108
116
3.69
–
–
–
–
3.63
5.13
9.42
–
–
–
–
92
130
4.27
–
–
–
–
3.69
5.19
10.06
–
–
–
–
94
132
4.56
–
–
–
–
4.19
5.13
10.86
–
–
–
–
106
130
4.93
–
–
–
–
4.69
5.19
12.73
–
–
–
–
119
132
5.77
–
–
–
–
CTS - 3.10
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Figure 6084 Flange Adapter
The Gruvlok® Fig. 6084 Flange Adapter allows for direct
connection of Class 125 or Class 150 flanged components to the
CTS Copper System. The CTS Copper Flange Adapter (Sizes 2"
thru 6") conform to ANSI class 125/150 bolt patterns and is rated
at 300 PSIG (20.7 bar). The flange is powder coated with Nylon-11.
E to E
Figure 6084 Flange Adapter
Nominal
Size
Copper Tube
Diameter
E to E
Approx.
Wt. Ea.
In.
In./mm
In./mm
Lbs./kg
2.125
3.0
0.85
54.0
76.2
0.39
2.625
3.5
1.34
66.7
88.9
0.61
3.125
3.5
1.73
79.4
88.9
0.78
4.125
3.5
2.43
104.8
88.9
1.10
5.125
3.5
3.27
130.2
88.9
1.48
6.125
4.0
4.78
155.6
101.6
2.17
2
2½
3
4
5
6
CTS - 3.10
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7
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
Figure 6402 CTS SlideLOK® Ready for Installation Coupling
The CTS SlideLOK coupling is a ready for installation coupling
designed to reduce installation time. The slide action allows
for greater flexibility during installation. The patented gasket
provides four separate sealing surfaces for added protection. The
engineered metal-to-metal installation requirement is a quick and
easy indication of proper assembly.
The CTS SlideLOK is designed to be used with copper tube sizes
2" - 4" and produces a secure, rigid joint connection.
The CTS SlideLOK coupling allows for a maximum working
pressure of 300 psi for type K, L or M. Contact an Anvil
representative for other copper tube pressure ratings.
SlideLOK Pressure
Responsive Gasket
Patent D680629, D680630, D696751
Material Specifications
Housing:
Ductile iron conforming to ASTM A-536, Grade 65-54-12
Gaskets:
Grade “EP” EPDM (Copper Color Code)
Service Temperature Range: -40°F to +250°F(-40°C to +121°C)
Recommended for water service, diluted acids, alkaline solutions,
oil-free air and many chemical services.
NOT FOR USE IN PETROLEUM APPLICATIONS.
Coating:
Rust inhibiting paint — Color: Copper (standard)
ANSI Bolts and Heavy Hex Nuts:
Heat treated oval neck bolts conforming to ASTM A 183
Grade 2 with a minimum tensile strength of 110,000 psi and
heavy hex nuts of carbon steel conforming to ASTM A 563
Grade A or Grade B, or J995 Grade 2. Bolts and nuts are
provided zinc electroplated per ASTM B633 Class Fe/Zn 5.
NSF 61 Certified for cold +86˚F (+30˚C) and hot +180˚F
(+82˚C) potable water service.
Lubrication:
Standard
Gruvlok Xtreme
Gasket Type:
SlideLOK (2" - 4")
Z
Y
Z
Y
Xa
Xb
Figure 6402 CTS SlideLOK Coupling
Nominal
Size
Range of
Pipe End
Separation
Xa
Xb
Y
Z
Lbs./kN
In./mm
In./mm
In./mm
In./mm
In./mm
1,064
0-0.08
31⁄2
31⁄8
79
51⁄2
140
115⁄16
2
66.7
300
20.7
1,624
0-0.08
0-2.0
43⁄8
111
4
102
6
152
115⁄16
2
3.125
79.4
300
20.7
2,301
0-0.08
0-2.0
47⁄8
124
49⁄16
116
63⁄4
171
115⁄16
2
4.125
300
4,009
0-0.08
61⁄4
53⁄4
8
2
2
O.D.
Max. Working
Pressure
Max.
End Load
In./DN(mm)
In./mm
PSI/bar
2
2.125
54.0
300
20.7
21⁄2
2.625
3
4
50
65
80
100
8
|
104.8
20.7
anvil INTERNATIONAL
4.73
7.22
10.24
17.83
0-2.0
0-2.0
Coupling Dimensions
89
159
146
203
Coupling Bolts
49
49
49
51
Qty.
Size
In./mm
⁄2 x 23⁄4
Specified Torque §
Min.
Max.
Ft.-Lbs/N-M
Approx.
Wt. Ea.
Lbs./kg
M12 X 70
80
110
100
2.5
⁄2 x 23⁄4
M12 X 70
80
110
100
2.8
⁄2 x 31⁄2
M12 X 85
80
110
100
3.2
⁄2 x 31⁄2
80
100
4.5
1
1
1
1
M12 X 85
110
150
150
150
150
1.1
1.3
1.5
2.0
CTS - 3.14
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Figure 6400 Rigid Coupling
The Figure 6400 Rigid Coupling is specially designed to
provide a rigid pipe connection to meet the specific demands
of copper tubing installation size 2"-8". Fast and easy swingover installation of the rugged lightweight housing produces
a secure rigid pipe joint. Available with Grade “E” Copper
EPDM flush gap style gasket. Gasket has service temperature
range of -40˚F to +230˚F. NSF 61 Certified for cold +86˚F
(+30˚C) and hot +180˚F (+82˚C) potable water service.
Material Specifications
Housing:
Ductile iron conforming to ASTM A-536, Grade 65-54-12
Coatings:
Rust inhibiting enamel paint — Color: Copper
For other coating requirements contact your Anvil Representative.
ANSI Bolts and Heavy Hex Nuts:
Heat treated carbon steel oval neck bolts conforming to the
physical properties of ASTM A 183 with a minimum tensile
strength of 110,000 PSI. Bolts and nuts are provided zinc
electroplated as standard.
Gaskets:
Grade “EP” EPDM Flush Gap Gasket (Copper Color Code)
Service Temperature Range: -40°F to +250°F(-40°C to +121°C)
Recommended for water service, diluted acids, alkaline solutions,
oil-free air and many chemical services.
NOT FOR USE IN PETROLEUM APPLICATIONS.
NSF 61 Certified for cold +86˚F (+30˚C) and hot +180˚F
(+82˚C) potable water service.
Z
Y
Figure 6400 Rigid Coupling
Nominal
Size
In.
2
21⁄2
3
4
5
6
8
Copper
Max Wk.
Tube
Pressure
Diameter
Max
End
Load
Range of
Pipe End
Separation
Coupling Dimensions
In./mm
X
Y
Z
In./mm
PSI/bar
Lbs./kN
In./mm
2.125
300
1063
0 - 0.08
3.00
5.00
1.68
54.0
20.7
4.73
0 - 2.0
76
127
43
2.625
300
1623
0 - 0.08
3.50
5.50
1.68
66.7
20.7
7.22
0 - 2.0
89
140
43
3.125
300
2300
0 - 0.08
4.18
6.28
1.68
79.4
20.7
10.23
0 - 2.0
106
159
43
4.125
300
4007
0 - 0.13
5.20
7.50
1.70
104.8
20.7
17.82
0 - 2.4
132
191
43
5.125
300
6186
0 - 0.13
6.20
9.10
1.80
130.2
20.7
27.51
0 - 2.4
157
231
46
6.125
300
8835
0 - 0.13
39.30
0 - 2.4
155.6
20.7
8.125
300
206.4
20.7
15547 0 - 0.13
69.15
0 - 2.4
7.20 10.20 1.80
183
259
315
Qty.
Size
51
Approx.
Wt. Ea.
In./mm
Lbs./Kg
⁄8 x 21⁄4
1.53
⁄8 x 21⁄4
1.78
⁄2 x 3
2.76
2
3
2
3
X
0.69
0.81
2
1
2
1
1.25
⁄2 x 3
3.27
1.48
2
5
⁄8 x 31⁄4
4.71
2
5
⁄8 x 31⁄4
5.24
2
5
⁄8 x 31⁄4
7.67
Y
Z
2.14
46
9.32 12.40 2.00
237
Coupling Bolts
2.38
3.48
X
Pressure ratings and end loads are based on use with ASTM B88 Type K or L tubing.
For pressure ratings on Type M and DWV, contact your Anvil Representative.
CTS - 7.11
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9
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
Series 6700 CTS Copper Butterfly Valve
The lever handle bronze body butterfly valve is designed for use with
grooved copper tubing (CTS), fittings and couplings. This valve features
a 10 position lever handle, bronze body and EPDM rubber encapsulated
dual-seal disc. Both bronze valve body and the EPDM rubber disc
obtained certification to ANSI/NSF 61 for use in potable water systems,
and is rated to 300 PSI (20 bar).
Material Specifications
Valve Body:
ASTM B584 C89836; Bronze, Low Lead
NSF/ANSI 61
Disc:
ASTM A536 Gr. 65-45-12; Ductile Iron
Disc Encapsualtion:
Grade “EP” EPDM: Service temperature range: -40˚F to +250˚F (-40˚C to +121˚C).
Recommended for water service, diluted acids, alkaline solutions, and oil-free air.
Not recommended for use in petroleum applications.
Hot Water / Annex G
Upper & Lower Shafts:
Stainless Steel Type 17-4PH; ASTM A564
Certifications:
ANSI/NSF61 for use in Cold +86F(+30C) and Hot +180F(+82C) potable water
systems. Annex G. UPC.
J
F
H
D
E
øC
B
A
G
Series 6700 CTS Copper Butterfly Valve
Nominal
Size
In.
21⁄2
3
4
5
6
10
|
Copper
Tube
Diameter
A
B
C
D
E
Dimensions
F
G
H
J
Weight
In./mm
In./mm
In./mm
In./mm
In./mm
In./mm
In./mm
In./mm
In./mm
In./mm
2.625
3.77
2.22
2.63
3.83
7.20
10.50
12.39
2.00
4.43
Lbs./kg
4
66.7
95.8
56.4
66.7
97.3
182.5
266.7
314.6
50.8
112.5
1.8
3.125
3.77
2.60
3.13
4.08
7.84
10.50
12.39
2.00
4.43
5
79.4
95.8
65.9
79.4
130.5
198.2
266.7
314.6
50.8
112.5
2.3
4.125
4.63
3.10
4.13
4.72
8.97
10.50
12.81
2.00
4.43
8
104.8
117.6
78.7
104.9
119.9
227.8
266.7
325.5
50.8
112.5
3.8
5.125
5.88
3.85
5.13
5.22
10.27
10.50
13.44
2.00
4.43
14
130.2
149.4
97.8
130.2
132.6
260.9
266.7
341.4
50.8
112.5
6.4
6.125
5.88
4.36
6.13
5.75
11.31
10.50
13.44
2.00
4.43
18
155.6
149.4
110.8
155.6
146.2
287.3
266.7
341.4
50.8
112.5
8.1
anvil INTERNATIONAL
CTS - 7.11
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Flow Data
20000
6"
Values for flow of water at +60˚F (+16˚C)
Q
Cv =
DP
10000
9000
8000
7000
5"
6000
5000
4000
Where: Cv = Flow coefficient
Q = Flow (GPM)
DP = Pressure drop (psi)
4"
3000
3"
21/2"
1000
900
800
700
600
Valve Size
Flow (Water) - gpm
2000
500
400
300
200
100 90
80
70
60
50
40
30
20
10
.1
.2
.3
.4 .5 .6 .7.8.9
1
2
3
4 5 6 7 89
10
20
Pressure Drop - psig
Gruvlok CTS Copper Butterfly Valve Series 6700 (Ordering Information)
Sample Part Number
4" 6711-1 ––>
4"
67
1
1-
1
Size
Series
Disc Coating
Operator
Shaft
2 /2" - 6"
6700
1
1 - EPDM (Grade EP)
0 - None
1 - 17-4 PH S/S
1 - 10 Pos. Handlever
CTS - 7.11
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11
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
Figure 6402 CTS SlideLOK™ Rigid Coupling
INSTALLATION
READY FOR INSTALLATION - RIGHT OUT OF THE BOX
Do not disassemble the CTS SlideLOK™ Coupling. The Figure 6402 coupling is ready for installation. The bolt and gasket do not need to be removed.
Step 3 – Assembly.
The CTS SlideLOK Figure 6402 may be
installed by one of two methods. The
preferred method depends on the type of
components being joined and their
orientation. Please review both methods
before installing.
Step 2 – Gasket Preparation.
Step 1 – Copper Tube
Preparation.
Copper tube ends are to be roll grooved
copper tube according to Anvil specifications.
The tube end must be smooth and free
from metal burrs or projections.
Ensure the gasket is suitable for the
intended application by referring to the
Anvil gasket compatibility chart. Apply a
light coating of Gruvlok® Xtreme™
Lubricant to exposed gasket surfaces.
Method #1
Method #2
Slide the CTS SlideLOK coupling completely over the grooved
copper tube end. This will allow a clear and un-obstructed view
of the tube for correct alignment.
Slide the CTS SlideLOK™ coupling half way onto the copper
tube end or fitting. This will better accommodate fitting, and
valve accessories during installation.
A. Slide the coupling on the
copper tube past the groove.
The bolts and nuts can be hand
tightened to position the
coupling in place.
C. Slide the coupling back
B. Align the mating copper
D. Follow the instructions on
tube end. Align the two
adjoining tubes together.
fastening the coupling as
shown in Step 4.
over the grooves so that the
coupling keys are located over
the respective grooves on both
copper tube ends.
or fitting towards the coupling
and insert so that the groove
and coupling keys are aligned.
Step 5 – Final
Inspection.
The CTS SlideLOK
coupling is designed to
achieve pad to pad
(metal-to-metal contact)
using either an impact
wrench* or wrench. The
intended torque range for
the coupling is located in
Table 1. Securely tighten nuts alternately and equally until the
housing halves are in metal-to-metal contact.
Ensure the coupling is
properly aligned in the
grooves and the housing
halves are in metal-tometal contact, depicted in
the pictures to the right.
12
|
anvil INTERNATIONAL
correctly position the couplings
keys over the respective
grooved ends.
B. Bring the copper tube end
Step 4 – Final
Assembly.
*CAUTION: When using an impact wrench, verify that the output of the impact wrench is
within the required torque range. It is recommended that a torque wrench be used for
accurate assembly in order to obtain specified performance.
C. Hand tighten the nuts to
A. Slide the coupling on the
fitting so that the groove and
keys are aligned.
D. Follow the instructions on
fastening the coupling as shown
in Step 4.
Table 1 – Torque Ranges
Sizes
Torque
In.
2-4
Ft.-Lbs
80 - 100
CTS - 3.14
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Figure 6402 CTS SlideLOK™ Rigid Coupling
re-INSTALLATION
Reinstallation of the Figure 6402 CTS SlideLOK™ Coupling
The CTS SlideLOK coupling is designed to be installed in the ready for installation assembly position once. After the initial assemble the following
steps are to be taken to re-install the Fig. 6402 CTS SlideLOK coupling.
Step 1 – De-pressurize
the System.
De-pressurize the system
before removing the CTS
SlideLOK Coupling.
Disassemble the couplings by
removing the nuts, bolts and
gasket from the housing
halves. A wrench is required to
overcome the epoxy used to
secure the nuts on the bolts.
Step 2 – Copper
Tube Preparation.
Copper tube ends are to be roll
grooved copper tube according to
Anvil specifications. The tube
end must be smooth and free
from metal burrs or projections.
Step 3 – Gasket
Preparation.
Ensure the gasket is suitable
for the intended application
by referring to the Anvil gasket
compatibility chart. A light
coating of Gruvlok® XTreme™
lubricant must be applied to
the gasket prior to installation.
Step 4 – Copper
Tube Alignment and
Gasket Installation.
Place each housing halves on
the copper tube making sure
the housing key fits into the
groove. Be sure that the
tongue and recess portions of
the housing mate properly.
Insert the bolts.
Slide the gasket onto the
copper tube then align the two
tube ends together. Pull the
gasket into position, centering
it between the grooves on each
copper tube. Gasket should
not extend into the groove on
either copper tube.
Step 6 – Final
Assembly.
Step 7 – Final
Inspection.
The CTS SlideLOK
coupling is designed to
achieve pad to pad
(metal-to-metal contact)
using either an impact
wrench* or wrench. The
intended torque range for
the coupling is located in
Table 1. Securely tighten nuts alternately and equally until the
housing halves are in metal-to-metal contact.
Ensure the coupling is
properly aligned in the
grooves and the housing
halves are in metal-tometal contact, depicted in
the pictures to the right.
*CAUTION: When using an impact wrench, verify that the output of the impact wrench is
within the required torque range. It is recommended that a torque wrench be used for
accurate assembly in order to obtain specified performance.
Step 5 – Housing
Assembly.
Table 1 – Torque Ranges
Sizes
Torque
In.
2-4
Ft.-Lbs
80 - 100
Incorrect Installation Examples
Low Torque or Out of
Groove
CTS - 3.14
Excess Torque or Shallow
Groove Dimension
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13
GRUVLOK C
ANVIL PRODUCT LINE
Gruvlok® CTS Copper System
The 6400 Rigid
Coupling is a snap.
STEP 1 –
Check and lubricate gasket
STEP 2 –
Gasket Installation
STEP 4 –
Assemble Housings
Installation & Assembly
The Fig. 6400 Coupling from Gruvlok is
specially designed to provide a rigid pipe
connection to meet the specific demands
of copper tubing installation. Fast and
easy swing-over installation of the rugged
lightweight housing produces a secure, rigid
pipe joint. Available with the EPDM flush
gap style gasket as the standard gasket.
Step1 – Lube Gasket.
Check the gasket to be sure it is compatible
for the intended service. Apply a thin coating
of Gruvlok® Xtreme Lubricant to the entire
surface, both internal and external, of the
gasket. Be careful that foreign particles do
not adhere to the lubricated surfaces.
STEP 3 –
Alignment
Step 2 – Install Gasket.
Slip the gasket over one tube, making sure
the gasket lip does not overhang the tube end.
Step 3 – Alignment.
After aligning the two tube ends together,
pull the gasket into position, centering it
between the grooves on each tube. The
gasket should not extend into the groove on
either tube or between the tube ends.
Step 4 – Assemble Housings.
Remove one nut and bolt and loosen the
other nut. Place one housing over the gasket,
making sure the housing keys fit into the
tube grooves. Swing the other housing over
the gasket and into the grooves on both
tubes, making sure the tongue and recess of
each housing is properly mated. Re-insert
the bolt and run-up both nuts finger tight.
Step 5 – Tighten Nuts.
Securely tighten nuts alternately and equally
to the specified bolt torque, keeping the gaps
at the bolt pads evenly spaced. Assembly is
complete. Visually inspect the pipe joint to
assure the coupling keys are fully engaged in
the pipe grooves. The bolt pads are to have
equal gaps on each side of the coupling.
NOTE: Copper is a soft material, and in
some cases, the bolt pads may come close to
metal-to-metal contact.
14
|
anvil INTERNATIONAL
CAUTION: Uneven tightening may cause
the gasket to pinch. The gasket should not
be visible between segments after the bolts
are tightened. Proper torquing of coupling
bolts is required to obtain specified
performance. Over torquing the bolts may
result in damage to the bolt and/or casting
which could result in pipe joint separation.
Under torquing the bolts may result in lower
pressure retention capabilities, lower bend
load capabilities, joint leakage and pipe joint
separation.
STEP 5 –
Tighten Nuts
Specified Bolt Torque
Bolt Size Wrench Size Specified Bolt Torque*
In.
In.
Ft.-Lbs
⁄8
1
⁄2
5
⁄8
⁄16
7
⁄8
11⁄16
30-45
30-45
60-90
3
11
* Non-lubricated bolt torques.
CTS - 3.10
TS COPPER
ANVIL PRODUCT LINE
Gruvlok CTS Copper System
®
Roll Groove Specifcations
B
T
OD
Flare
A
C
D
Gruvlok CTS Copper System – Roll Groove Specifications
-1-
-2-3-4-5-6-7-8Nominal
Min. Max.
Tubing Outside Diameter Gasket Seat “A” Groove Width “B” Groove Diameter “C”
Nominal
+/– 0.03 in.
+0.03/–0.00 in.
Groove Depth Wall Flare
Size
Tolerance
Actual
Actual Tolerance
+/– 0.76mm
+0.76/–0.00mm
“D”
“T” Diam.
+0.000
In.
2
2 /2
1
3
4
5
6
8
In./mm
2.125
+ In./mm – In./mm
0.002
0.002
In./mm
In./mm
In./mm
– In./mm
In./mm
In./mm
In./mm
0.610
0.300
2.029
-0.020
0.048
0.058
2.220
54.0
0.05
0.05
15.5
7.6
51.54
-0.51
1.2
1.6
56.4
2.625
0.002
0.002
0.610
0.300
2.525
-0.020
0.050
0.065
2.720
1.7
66.7
0.05
0.05
15.5
7.6
64.14
-0.51
1.3
3.125
0.002
0.002
0.610
0.300
3.025
-0.020
0.050
79.4
0.05
0.05
15.5
7.6
76.84
-0.51
1.3
4.125
0.002
0.002
0.610
0.300
4.019
-0.020
0.053
104.8
0.05
0.05
15.5
7.6
102.08
-0.51
1.3
5.125
0.002
0.002
0.610
0.300
4.999
-0.020
0.053
130.2
0.05
0.05
15.5
7.6
126.97
-0.51
1.3
6.125
0.002
0.002
0.610
0.300
5.999
-0.020
0.063
155.6
0.05
0.05
15.5
7.6
152.37
-0.51
1.6
8.125
0.002
0.004
0.610
0.300
7.959
-0.020
0.083
206.4
0.05
0.10
15.5
7.6
202.16
-0.51
2.1
DWV
DWV
DWV
DWV
DWV
69.1
3.220
81.8
4.220
107.2
5.220
132.6
6.220
158.0
8.220
208.8
Column 1: Nominal tubing size ASTM B88
Column 2: Outsize diameter of copper tubing per ASTM B88. Allowable tolerance from square cut ends is 0.030”/0.76mm for sizes 2”-3”; 0.045”/1.14mm for sizes 4-8”
Column 3: Gasket seat must be free from scores, roll marks, indentations, grease and dirt which may interfere with gasket sealing.
Column 4: Groove width is to be free from chips, dirt, etc. which may interfere with proper coupling assembly.
Column 5: Groove diameter must be of uniform depth for the entire circumference of the tubing. See column 6.
Column 6: Groove depth is for reference only; the groove diameter must conform to column 5.
Column 7: DWV (Drain, Waste and Vent Piping) per ASTM B306.
Column 8: Maximum flare diameter is the OD at the most extreme tubing diameter.
CTS - 3.10
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15
Corporate Offices
2 Holland Way, Exeter, NH 03833
Tel: 603-418-2800
Fax: 603-418-2833
E-mail: [email protected]
U.S. Regional Service Centers
Northern Region
Regional Distribution & Customer Service Center
7979 W. 183rd Street, Unit D, Tinley Park, IL 60477
Tel: 708-885-3000
Fax: 708-534-5441
Toll Free: 1-800-301-2701
Southern Region
Regional Distribution & Customer Service Center
1401 Valley View Lane, Suite 150, Irving, TX 75061
Tel: 972-871-1206
Fax: 972-641-8946
Toll Free: 1-800-451-4414
Canada SErvice CEnter
Anvil International Canada
Customer Service Center
390 Second Avenue, P.O. Box 40, Simcoe, Ontario N3Y 4K9
Tel: 519-426-4551
Fax: 519-426-5509
international sales
Europe and Middle East Region
Rick van Meesen
[email protected]
Tel: +31-53-5725570
Fax: +31-53-5725579
Mexico, Puerto Rico and Latin America Region
International Customer Service
Tel: +1-708-885-3000
Fax: +1-708-534-5441
B U I L D I N G
C O N N E C T I O N S
T H A T
L A S T
#075/Printed in USA/© Copyright 2014
Revision Date: 3.18.14
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